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A1
AUTOMATIC SINGLE HEAD WELDING MACHINE
Automatic single head welding machine LISI A1 with variable angle from 30° to 180°. Complete with frame support and head protection. Register seam limiting device from 2 to 0,2 mm. Removable heated cutters with automatic regulation of the temperature by digital thermoregulator. Possibility to modificate the material burn-out from 5 to 6 mm by the simply replacement of the positioner. High safety low pressure clampings controlled by a pressure switch. Automatic control of the welding plate temperature by a digital thermoregulator and automatic control of the fusion time by single timers.
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Simple machine operation in the hotplate process goes hand-in-hand with the highest quality and economy requirements. A particular strength of the process is in the joining of more than 2 components (our record: 34 parts for one fuel tank).
* Hot Plate welding machines with contact heating and non-contact heating by means of infrared and gas-convection.
* Complete automated welding lines including parts management by feeding systems, handling solutions.
* Machine concepts in all variations, e.g. rotary table or linear transfer design.
* Robots can be integrated depending on application.
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Spin welding technology, with the extremely impressive MCRI range of electrical motor machines, with such power and control it is expanding the field of application opportunities all the time.
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A special mask welding system with supreme precision.
NOVOLAS TM MICRO welds fine structures as narrow as 100 µm. Any imaginable shape can be welded with a positioning accuracy down to 2 µm. Masks can be exchanged with ease, allowing for high flexibility. NOVOLAS TM MICRO can be operated as a manual workstation or integrated for mass production.
• An intelligent adjustment system guarantees high
welding precision
• Simple parameterization and visualization with the graphical
user interface
• Seated operation and easy handling
• Novolas TM Micro is configured for clean room applications
• Masks are produced via photo lithography according to
customer specifications
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3/4 axes machining center for LASER welding of mechanical components of small-mid size.
The open-connection system of the installation allows to use LASER Nd : YAG CW impulse, CO2, Disk or Diode direct or fiber delivered, with fixed optics (up to 3 together) or galvanometric technology.
The high technical content, the ease of use, versatility, large range of use make of it a revolutionary, unique means for technological welding.
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Versatile: the head can mount clamps for traditional and special components, paste or resin batchers or specific working systems.
Fast: the multiple 4 tool head can load the components in sequence (transfer time saved).
Qualitative: thanks to the precision, repeatability and insertion control.
Low costs: combination of assembly functions for non-standard components and the performance of accessory operations (ex. fluid batching) make NEOPLACE an optimal investment.
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Laser transmission welding belongs to the established processes in mass production today. It allows, plastic parts to be welded without creating any debris or shocks. In general, small and larger, soft and flexible joining parts can be processed, from micro-parts used in high-tech applications to mass production.
* Laser welding machines working with the quasi-simultanous and contour welding techniques.
* Complete automated welding lines including parts management by feeding systems, handling solutions.
* Machine concepts in all variations, e.g. rotary table or linear transfer design.
* Robots can be integrated depending on application.
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Branson offers two standard models of Radiance controls: 3G and 3I. These units include DC laser power supplies, CANopen laser bank bus network, 6" LCD touch screen interface, and the ability to control a Branson 2000X Series actuator. The advanced controls include:
Time and distance welding modes (both collapse and absolute)
Force measurement
Process limits with alarms
Multiple preset memory
Graphing and weld history data
Multiple languages
The 3G is a compact bench-top controller. It is designed to interface with a single 2000X actuator and up to two Radiance laser banks capable of delivering up to 250 Watts of laser power. This unit is designed to be operated with an external chiller.
The 3I is a free-standing controller. It is designed to interface with a single 2000X actuator and up to four Radiance laser banks capable of delivering up to 500 Watts of laser power. This unit features an internal chiller for laser cooling.
IRAM 200 and 300
The IRAM 200 is a modular system that can be configured in multiple ways. The base machine includes a laser safe enclosure, PLC controls and operator interface, an integrated chiller for laser cooling, and one laser bank which generates 125 Watts of power at 808 nm or 100 Watts at 980 nm. Options include a smart actuator with force transducer and linear encoder for weld-by-distance functionality, wide beam scanning system with servo slide for welding large surface areas, and up to two additional laser banks providing for a total power of 375 Watts at 808 nm or 300 Watts at 980 nm.
The IRAM 300 operates at 600 Watts at 980 nm and features global intensity control, individual laser diode control, extensive data logging and system monitoring, light enclosure with pneumatic door and safety interlocks, water flow controls, switches, and temperature monitoring, laser active indicator, safety light curtain, and an interior work light.
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Traveling Head HF Welder
Model - ZDWA
High frequency welders ZDWA type are intended for welding tarpaulins, tents advertisment billboards and other big size PVC foil products. Our welders with power outputs 8 – 30kW provide advanced technological features for optimizing productivity and manufacturing quality.
Efficient, stabilized and smooth regulated HF generator (27.12MHz) provides efficient power for all welding and joining jobs with linear welds of up to 1000mm and width of 30mm.
The frequency inverted drive ensures a precise and smooth travel movement along rails, allowing an optimum speed of 25 meters per minute.
Technical features:
+ Traveling welding head structure with integrated HF generator
+ Frequency inverted drive for smooth motion and precise start/stop
+ Length of table - according to customer needs (standard: 10-25m)
+ Maximum weld per 1 work cycle: 1000mm
+ Pneumatic electrode drive
+ Programmable PLC
+ Fully CE rated and RF shielded
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Linear Vibration Systems
Linear Vibration Welding Technology
Ultra Hy-Line Vibration Welders
Hy-Line Vibration Welders
Ultra Hy-Line Vibration Welder Controls
L-Series Vibration Welder
Mini II Vibration Welder
Mini II Ergo Ergonomic Vibration Welder
Large Part Vibration Welding
Branson Ultrasonics Corporation has introduced the new M-Series linear vibration welders. The M Series includes high-power linear vibration welders, employing the company's new two phase digital drive. This drive technology enables higher power to be delivered to the parts to be welded.
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LZM 2
Linear and circular letter welding machine in a machine
Advantage with 2D-3D technical-divide,
correct /optimale welding method select
The machines is in a few minutes changed over
of linear on circular letter and in reverse.
Technology of characteristics:
- Flexible by 2 different process in one
- Cost advantage of 2 processes at the price of a machine
- Laid out for continuous operation 3 layers
- Way welding with way position input
- Alternatively adding diagram way - time
- Tool changes - accessories
- Process data output
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With almost unlimited possibilities of material selection and design, friction welding offers a wide range of applications for industrial mass production within the automotive industry, electrical and packing industry as well as in the “white goods” sector.
* Friction welding machines with linear vibration or rotation. For both infrared pre-heating can be integrated.
* Complete automated welding lines including parts management by feeding systems, handling solutions.
* Machine concepts in all variations, e.g. rotary table or linear transfer design.
* Robots can be integrated depending on application.
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Fischer plastic welding engineering GmbH has the smallest hand welding set of the world developed which after the Zirkularschweissystem (similar to vibration) works.
Thus rectangular ones technical parts can be welded to wall elements or pipes on the building site or in production.
With 3 vacuum sow gladly the equipment takes up all forces, which are necessary for welding. The module weighs still approx. 12 kg which by a worker to the place which can be welded is lifted, vacuum start, already is the worker entlasstet and to weld, the equipment makes everything else for start within 5 seconds.
The equipment can be used into the building of cabs, Wagonbau, boat building, air and Rauffahrtbau, even with welding on of sensors/owners/outlets at plastic pipelines is ideal it, since by the circular letter welding system the radius of the pipe does not play the role as with the Rotationsschweissen.
We look for users and distributers of this innovation in the friction welding engineering.
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Manual ultrasonic cutting or welding
Depending of the sonotrode, this very compact and flexible unit, allows to make cutting or welding oprerations.
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Building site and workshop machines for socket fusion of pipes and fittings in accordance with the standards in force. The welding machines is available in two versions, depending on the type of sockets & spigots supplied: for type A and B
Building site/workshop machine
Working range up to Ø 125 mm
Light and easy to transport
Device to select the welding depth
Four self centring clamp
Sliding trolley
Set of centering sockets and spigots
ON REQUEST (ACCESSORIES)
Timer
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Building - site welding machine designed for a variety of PE electrical sleeves for drainage ducts from Ø 32 mm to Ø 315 mm.
Electrofuson machine for low pressure conduits from Ø 32 to 160 mm
Low weight and small dimensions
Set of signaling LEDs
Display for reading welding data
Power timed self bilance respect to room temperature
Three types of connecting pins for different types of sleeves
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Used in industries of packing and the textile, the LIXEA welder series ST is proposed for a manual use and under impulse operation.
The principle of the LIXEA welder STest series identical to that of a traditional stapler. The staples metal is replaced by an intimate connection between two thermofusible materials amalgamated by the ultrasonic vibration.
The LIXEA welder series ST makes it possible to be freed from a support to carry out the assembly.
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Our single-head welders are an excellent solution for anyone wanting to manufacture PVC frames on a limited budget, or to weld large frames with varying angles or arches. Work precision is ensured by the monolithic-casting worktable: this provides extra structural rigidity during performance of the work cycle. Work cycle times are fully automatic and controlled electronically from PLC.
In the event of working mainly covered profiles, we suggest using the
SA_330 unit: the features of this model in fact include the s/s restrictors, independently heated and adjustable from 0.2 to 2.00 mm. (
The SA_320 features fixed limitation and this, on request, can be extended to 0.8 mm.). The SA_330 features include the pair of profile supporting arms (optional on SA_320).
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A universal head welding machine, for welding fixed angles at 90° and variable angles between 30° and 180°.
The machine was designed to be extremely versatile and flexible, special slip channels for the bearings.Precise 90° welding is guaranteed by special dowels for the bearings.
It has fully automatic electro-pneumatic functions, with adjustable welding bead limiters.
They limit the bead no matter what degree angle is being welded.
An ultra rapid system for fitting the counter-profiles, separate locking for each profile, electronic temperature control for welding plate.
The welding plate can be cleaned by operating a selection switch that takes the plate into a position where it is easy to clean on both sides, with no need for the operator to remove the machine guards and be exposed to burns and knonks.
It is supplied standard with for variable angles.
The base bearings are set for counter-profiles, slotted and drilled, complete with dowels and gauge pins.
Complies with safety standards for low voltage electric equipment.
Complies with safety standards for pneumatic equipment.
Electro-pneumatic protection system to safeguard the operator.
Adjustment handwheels for locking the press run.
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BA 2020 - Single Head Welding Machine
* Designed for welding of PVC profiles.
* Maximum operating safety cover.
* Electro-pneumatic control.
* Maximum welding endurance.
* Welding Angles: between 30º - 180º's [all degrees].
* Time: approx. 65 seconds.
* Welding bead limitation is adjustable to 0.2 mm (for film-covered profiles).
* Welding Height:170 mm [max.].
* 'Rapid Exhaust System' for Upper pressure pistons.
* Standard Arms for Long size Profiles.
* Durable welding resistance & easily changeable single piece teflon sheet.
* All parametres are separately adjustable.
* Practicle welding mould replacement system.
* Machine inter-lock against low air pressure
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SW 200 and SW 200G Spin Welding Systems
With the Model SW200 (shown at left) and SW200-G Spin Welders, Branson offers a range of spin welding solutions.
Both SW200 series welders feature a precision servo-driven spin welding system with accurate control to within 1 degree. A free-standing operator interface allows for the following adjustments: revolutions per minute (RPM), revolutions per cycle (RPC), and hold time (HT). The controller also monitors RPMs, RPCs, and motor torque for quality control reporting. The SW200-G additionally incorporates an integral reduction gear which makes it capable of welding larger circular parts. Both models are easy to set up and operate, and are designed for use in manual, semi-automated, or fully-automated environments.
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Dual ServoWeld Spin Welder
Best-in-Class Standard Features:
* Large color touch screen with intuitive menu structure
* High precision servo spin drive with orientation accuracy of +/- 0.1
degree
* Servo vertical actuator with positioning accuracy +/- .03 mm
(+/-.001inch)
* Trigger by vertical position or spin torque
* Programmable welding methods include Weld by Time, Rotations, Collapse
Distance with orientation, Absolute Distance with orientation, Energy and
peak Torque.
* Post weld features include Hold by Time, Hold by Collapse Distance, Hold
to a Fixed Position, and Hold in Constant Thrust.
* Up to 11 independent programmable upper and lower part limits allow for
advance process control
* Motorized mechanical stop
* Password protection of setup parameters
* On board storage of 8 part setups
* Weld data output to PC via RS-232
* Extra-rigid rectangular tube column with negligible deflection
* Up to 127mm (5 inch) stroke for greater versatility and easier part load
and unload
* Optical cycle activation switches to reduce operator fatigue
* Integrated design eliminates cables and makes installation more compact
* Automation connector for interfacing with custom machinery
* CE and NAFTA certification
Options:
* Spin tool vacuum system for ease of load.
* Available “less base” or “less base and column” for incorporation into
automation
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FCS 2
Rotationsschweißen, rotationssymetrische parts such as pipes, cover, plug can be welded by rotation around the own axle under printing one on the other, we stop extremely fast and angleexactly 10 Winkelminuten.
Thus we obtain strengtheningnesses, which were so far not possible.
Vibration-free and calm welding kinetics - Gundlage of highest quality.
Technology characteristics:
- Precision adding connections - to diameter 200mm
- Stepless performance adjustment for most diverse materials
- Digital angle positioning of arbitrary positions
- extremely exactly
- Printing profile price increase over the process time (3 printing profiles)
- Digital adding way or timing
- After high-speed positioning welding favors
homogeneous connections in the adding seam.
- Noiseless adding - over world fair work!
- Power measurement "inline"
- Force tension in spindle admission!
- Laid out for continuous operation 3 layers
- Way welding with way position input
- Alternatively adding diagram way - time
- Tool changes - accessories
- Process data output
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The Spin Welder SWP 06 has been designed and manufactured using state-of-the-art technologies (CAD, CNC).
With this technology it is possible to weld parts made of most thermoplastic materials, having circular shapes.
For spin welding technology, the heat necessary for the fusion of the parts is being produced by a rotating motion combined with thrust pressure.
The motor driving the rotating spindle is a brushless type. The motion of the transducer holder head is achieved with a pneumatic system run by a proportional valve, and on high precision prismatic guides.
One of the most important features of this welder is certainly the cycle control system totally run by a MICROPROCESSOR.
It is possible to weld with time mode, torsion mode or even with distance mode. In this case, the welding height is controlled by encoder with centesimal resolution.
It is very important that the rotating spindle can stop in a precise angular position with an error of +/- 1 degree. Using this feature we can weld parts having a geometric shape with reference angle.
For every cycle phase, descent, welding and solidification, it is possible to program different thrust pressures. With this microprocessor you can store 10 different welding programs.
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Foil Splicer MS-5010B
Continuous seam welding and splicing units used in virtually all U.S. foil mills.
For thin aluminum and copper foils up to 0.006" thick and 72" wide
Seams and splices are produced faster and cleaner than by any other method.
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The AmTech Seam Welder utilizes the latest ultrasonic technology to maintain the highest levels of quality, performance and efficiency. Ideal for continuous welding of aluminum and copper foils at speeds up to 22 meters per minute. Uses ultrasonic energy for low cost,clean and efficient operation. Tool life can exceed one million meters of weld. The complete UltraSeam 20 consists of two modules: the power control system and the weld head. The power control incorporates a 3,000 watt, 20 kHz power supply and a DC motor speed control. Amplitude is electronically adjustable to enable welding of a range of materials, thicknesses and operating speeds. The weld head is extremely rugged and features heavy duty tapered roller bearings, A DC motor provides variable bi-directional speed control. A pneumatic cylinder and pressure regulator permit easy adjustment of the weld force.
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Dukane's new 40 kHz, 600 watt pistol grip hand probe is an ergonomically-friendly pistol grip made of soft rubber for a comfortable feel. The compact size of this light weight tool, weighing just under .46 Kg (1 lb.,) makes it ideally suited for assemblies that are difficult to reach or too large to be assembled by a press system.
The new hand probe utilizes Dukane’s exclusive patented solid mount technology using no 0-rings for minimal deflection. Use of rugged strain reliefs, switches and industrial connectors ensures reliable operation. The unit is also compatible with all Dukane power supplies and comes with an 8 foot shielded cable. Standard wrenches can be used for ease of tool changing. Another feature of Dukane’s new hand probe is a hook for counter balance mounting or hanging for operator ease of use.
Dukane hand probes are also useful for short production runs of components requiring spot welding, staking and inserting and offer the advantages of ultrasonic assembly for a low initial investment.
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SINAPTEC conceived a range of equipment of assembly to ultrasounds, used in industries of Plasturgie, the Car, Packaging and the Textile:
The LIXEA welder is proposed for a manual use.
From its ergonomics, it can be used as tool with hand or into fixed on a stand
The LIXEA welder can be implemented for all the applications of welding of small to average power that it is in statics or dynamics.
It also makes it possible to carry out weldings of variable geometry on thermofusible materials being able to reach several Misters.
A bag of transport allows its arrangement and its use on external site.
This model also exists for the cutting of the technical textiles (LIXEA cutter standard ha)
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Last generation ultrasonic portable generator US 150 series.
It has been designed and manufactured for the welding and the assembling of small dimensions plastic pieces such as riveting, little insets insertion and welding of very small pieces.
This fully digital generator it is easy to use, it’s equipped with a backlight display and with a keyboard to enter the needed parameters.
It is possible to regulate the vibration amplitude and length.
Menus in different languages are available and can be easily personalized.
The US 150 transducer is contained into an anodized aluminium carter and it is equipped with a level switch to start the ultrasonic welding cycle.
The transducer weight and dimensions are extremely limited.
The US 150 easy of use, the full set of available functions and its low price, make this generator only one of its kind.
The US 150 generator is available in different configurations. Of particular interest is the version Open Frame, this means without the metallic housing.
The generator is an electronic board with the possibility to be placed inside of an electric panel and the panel with display placed in an easy and accessible place. This version is used in the manufacture of special machines with ultrasonic welding of smaller pieces.
The Open Frame version transducer is contained in a stainless steel carter and can be realized on specific customers’ request.
For the communication with other control and management systems, the US 150 generator is furnished of Can communication port.
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The Ultraseal 20 Ultrasonic Metal Tube Sealer is a portable, heavy duty 20 kHz ultrasonic welder tooled to seal and cut off charge tubes used in refrigerators, air conditioners and capillary and bulb temperature sensors.
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Ultrasonic welding, Plastic welding
