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RINCO ULTRASONICS AG offers handwelding- and cutting units for several application areas. The HW35-3 is suitable both for classical welding operations as for example the riveting, beading or spot welding and for the cutting of fabrics, nonwovens and films. Depending on the specific application the handgun HG35-1 ensures absolute user comfort. The hand cutting unit HC35-3 was built especially for textile applications and allows to cut and seal fabrics in one working process without fraying or carbonizing.
With its handunits in the 20kHz- and 70kHz-frequenca area RINCO's product range also allows cutting- and welding operations of smaller and bigger size.
- Ideal for spot welding, riveting, beading or cutting with template horns
- Configurable with RL and SL generators
- Rugged construction for optimal sound propagation
- Protected cable duct
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SonoWeld® 1600 Microprocessor:
Performs spot welds, as well as wire-to-terminal and wire-to-wire welding
Joins up to 10 stranded wires from flat flexible circuit to multi-connection terminals in a single pulse.
Micro-processor controlled system allows storage and recall of over 250 weld protocols.
Digital display allows selection of welding modes by time energy or distance, with automatic frequency control and overload protection.
Outputs 1,500 or 2,500 watts of power to weld nonferrous similar or dissimilar metal assemblies, including copper to aluminum.
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Butt to butt ultrasonic web splicing
1 or 2 steps splicing operations, depending on requirement (cutting / ironing) :
- Ultrasonic cutting operation
- Possibility to iron a hot spliced joint to flatten and reinforce the joint
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The power and benefits you need
2000X Series - Totally digital. Components and stand-alone systems; 15, 20, 30, and 40 kHz frequencies. Hand-held models and OEM components.
2000X Systems are available in 20, 30, and 40 kHz. The power supplies have increased power output for all frequencies: 20 kHz units are rated at 1250, 2500, and 4000 Watts 30 kHz is available in 750 and 1500 Watts; and 40 kHz are available in 400 and 800 Watts. Four levels of control are available.
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Dukane's next generation of technologically advanced ultrasonic welders for plastics assembly are available in 15, 20, 30, 40, 50 and 70 kHz frequencies. These components are available as single units or standalone assembly systems, or they may be integrated into automated machinery.
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Ultrasonics with its Omega III range of welding machines using the very latest digital generators, quality monitoring controls and its very own Windows based software control, MecaWin. MECASONIC is presently using this latest technology to open more and more opportunities in various fields of plastic hole punching and food cutting solutions.
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Used in industries of Plasturgie, the Car, Packaging and the Textile, the LIXEA welder series BA welding with ultrasounds of static use of type is proposed to carry out presses.
It makes it possible to carry out weldings of variable geometry, and this on thermofusible materials thickness being able to reach several Misters.
The principle consists in carrying out the action of welding on a against-tool proposed with plane geometry or relief to accentuate the action of welding and to carry out a particular design of welding
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Sonobond Plastic Bonders Offer Unique Advantages:
Rectangular support columns for deflection-free operation
Leveling plate for frustration-free set-ups without shims
Built-in "T" slot and toe clamps for secure fixture holding
Repeatable and uniform bonding over entire weld area
Easy integration into assembly lines
Quick-change converter/booster/horn for easy maintenance
Precision downstop and Vernier scale for superior control
Widest selection of 20, 35, and 70 kHz units available anywhere!
Standard or microprocessor-controlled power supplies that can be attached or mounted separately!
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Ultraseal® ST-40HS Plastic Tube Sealers
The ST-40HS is an advanced ultrasonic tube sealing system that uses ultrasonic energy to scrub through stringers and contaminants to produce a hermetic seal on most tube materials, including laminates.
A variety of seal patterns are available with date coding easily accomplished at the time of closure.
Some of the major benefits of our ST-40HS are:
Simple installation: The ST-40's compact design is easily installed on all types of filling machines.
Reducing rejects improves productivity: The ultrasonic sealing process seals through product contamination and cuts rejects to less than 1%.
Superior cosmetic appearance: The ultrasonic process eliminates flash and 'ears' often associated with other methods.
Fast: Depending on tube size and material, the ST-40HS operates at rates of up to 80 tubes per minute.
Quick changeover: Versatile tooling requires no changes from tube style to tube style.
Quick start-up: The ultrasonic process requires no warm up time and allows immediate start-up at the beginning of a shift.
Low operating costs: The ultrasonic process is energy efficient. It only uses power when sealing, and does not have to maintain tool temperature.
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The servopneumatically controlled ultrasonic welding machines of the Dynamic Series have integrated speed and force control. In order to give maximum welding strength to the multiphase structure of semicrystalline polymers, Dynamic Series machines are also equipped with force profiling whereby plastification during the welding process can be adjusted. This guarantees maximum precision and thus perfect welding results.
- Calibration feature
- Highest repeatability with process optimized force profiling
- Suitable for validation
- Can be housed in sound enclosures SSK and is suitable for integration into special purpose machines
- High process reliability
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Two models of "sewing" machines are available. These fabric sealing systems "sew" and/or slit knitted, woven, and nonwoven man-made thermoplastic materials without needle or thread. Machine configuration and the location of the horn and anvils enable flexibility and tight turns in sealing and/or cutting. This also provides an un-obstructed view of the fabric in the processing area.
Typical applications for the systems include protective garments, disposable hospital gowns, shoe covers, face masks, infants' nursery garments, filters, bags, curtains, sails, and web splicing. Sealed edges and seams with no stitch holes prevent penetration of chemicals, liquids, blood-borne pathogens, or particulates, thus providing a benefit over conventional stitching methods
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Sonobond Ultrasonic Bonders Offer Unique Advantages for Nonwovens and Textiles:
Cleanly cut and seal edges of synthetics and nonwovens
Eliminate fraying, unraveling, and material build-up
Need no needles, threads, adhesives, or other consumables
Four times faster than sewing machines
Ten times faster than adhesive machines
Minimal operator training required
Applications:
General purpose sewing
Lacing and quilting
Filters
Medical disposables
Cuffs and sleeves
Ribbons and trims
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SeamMaster
Versatile, general purpose machine
Cuts, "sews" and trims in one pass
Available in variety of stitch patterns
Applications: Medical disposables, filters, protective products, and thin film packaging
Operates without the use of thread, glue or other consumables
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SeamMaster™ High Profile Ultrasonic bonder
Special tooling offers unique advantages for assembling pleated filters
Rapid sealing and trimming of synthetic fabrics in one pass without glue, thread or other consumables
Ideal for hand-guided applications with tight tolerances
Porduction speeds up to four times faster than conventional sewing or heat sealing methods
Up to 10 times faster than adhesive machines
Variety of interchangeable pattern rollers for slitting, embossing, and stitching
Custom pattern wheels available
Meets tough industry regulations for barrier seams
Requires minimal training to operate
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Benefits and Applications
Ultrasonic energy introduced into a dip solder pot eliminates the need for flux while enhancing many soldering processes. It also provides a means to bond solder to a number of materials including aluminum and glass that are difficult or impossible to solder using conventional soldering techniques. Blackstone-NEY Ultrasonics has perfected a technique for introducing ultrasonic energy into dip solder pots and is the exclusive manufacturer of this type of equipment in the world today.
Blackstone-NEY Ultrasonics' solder pots are activated by externally mounted transducers which allow large volume multi-part dipping. The systems' controls are adaptable to automated lines.
Blackstone~NEY Ultrasonics has many years of experience in ultrasonic soldering, dating from the early design and production of some of the first practical equipment for this purpose in the early 1960's. Our experience assures quality and competence in this field.
Ultrasonic soldering finds application in two major areas. They are the pre-tinning and soldering of precision, high reliability electronic components and the joining of aluminum heat exchangers.
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SpliceRite WS2016 / WS2026 Wire Splicer:
Creates a true solid state metallurgical bond with the lowest possible voltage drop, and minimal energy consumption
Produces no arcs, sparks or fumes, and does not melt the wires
Microprocessor controller welds by height, energy or time, and can recall up to 250 weld protocols
Bonds wire bundles even if the wires are oxidized
1500 and 2500 watt power supplies are available
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SureWeld 20™ Ultrasonic PlungeBonder™
Versatile and powerful machine seals large, multiple-layer or difficult-to-bond materials
Ideal for sealing box-style filters and filter bag ends, plus a variety of plastic assemblies and packaging
Accommodates different thicknesses of materials
Superior repeatable performance
Customizable welding horns, nests, and fixtures
Available as full press or actuator only for integration into an automated production line
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RingMaster
Attaches heavy-weight felted filter bags to rigid plastic collars
Strong, reliable bonds are completed in less than 10 seconds
Eliminates stitch holes that cause leaks, and thread that can get caught in pumps
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SpliceRite WS2016 / WS2026 Wire Splicer
Creates a true solid state metallurgical bond with the lowest possible voltage drop, and minimal energy consumption
Produces no arcs, sparks or fumes, and does not melt the wires
Microprocessor controller welds by height, energy or time, and can recall up to 250 weld protocols
Bonds wire bundles even if the wires are oxidized
1500 and 2500 watt power supplies are available
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The ultrasonic welding generators: DG machine, DG system & DG rack have been developed for the ultrasonic welding machines.
Reliable, these generators are all digital and allow a high quality monitoring control.
Technical data:
Power from 500 to 4 000 watts
Frequency 20, 30 & 40 kHz
Voltage 230 V 50 Hz
Dimensions 135x540x140mm
Ethernet connexion
Automatic tuning frequency during the welding process
Fitted out the last generation of microprocessor: RAM7 32bits
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SINAPTEC created a product range common to welding and the cut.
The assembly with ultrasounds applies to any type of materials thermofusible, plastic and textile technical in the textile and packing, plasturgie, motor-car industries.
this process makes it possible to weld closely or to cross, deburr, punch...
The equipment of welding or cut SINAPTEC is composed of a generator of energy and an applicator of energy (an electromechanical converter which transmits the ultrasonic vibrations to the tool)
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The leading-edge ultrasonic generators DIGITAL SE-09 series, are designed and assembled to be employed in the ultrasonic welding of thermoplastic
material pieces. These generators are totally digital and incorporate all the most important and typical regulation features of modern generators.
The innovative programming system, is controlled by means of a rotating selector switch; all the settings can be carried out using a single knob. This generator stands out for its easy to use; all the range of functions and the absolute reliability make this generator only one of its kind.
All the generators DIGITAL SE-09 series, are equipped by a backlight display and
can be supplied either in an elegant metal frame or as a single module.
The generators small dimensions and modularity, allow to have a double set-up inside the metal frame.
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The ultrasonic welding generator "ACU" is suited for the operation and control of ultrasonic welding machines of the "Dynamic Series". In addition to the three different welding modes (time-, travel- and energymode) and the optimized force profiling the ACU features an electronic amplitude control. The optionally available software "ACUcapture" enables the download of welding parameters and graphics directly from the generator to the user's computer. "ACUremote" allows to modify the parameters whereby a remote maintenance is possible.
- Real time operation
- Graphic display
- Interfaces for data analysis and parameterization
- welding data as well as for remote maintenance
- Simple adaptation to special purpose machines
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Filter Collar Bonder™
Designed for attaching plastic circular collars to nonwoven filter bags
Suited for low-production assembly of bag filters for chemical and industrial liquid applications
Can assemble between 50 and 80 bags per hour*
Six-step welding process takes as little as 45 seconds to produce a reliable 360-degree bond
Speeds production by eliminating need for adhesives
Easy and quick tooling changes to accommodate collars from four to seven inches in diameter
Minimal training required
*For assembly of up to 200 bags per hour, Sonobnd's RingMaster™ is the machine of choice
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By using the high-frequency welding process, Thimonnier has developed a line of sealing presses to assemble PVC panels which are used in the manufacture of the following items:
swimming pool liners,
above-ground swimming pools,
swimming pool covers,
truck and train tarps,
industrial tarps,
inflatable structures,
taut structures,
shelters,
tents, canopies,
solar protection,
awnings...
The machines may be rail-mounted for performing large welds with programmable travel. Manual and semi-manual solutions are also available.
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The Ultrasplice 2032 is an ergonomic wire splicing system to produce high-quality splices at the lowest cost operation. It can splice from 0.7 to 32 mm sq. Precise, programmable adjustment of splice width. Programmable sequencing of splices for automatic switching after a preset number for optimum efficiency. Has patented Anti-Side-Splice feature.
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Linear vibration welders require no additional materials and provide energy efficient operation with permanent assembly and hermetic sealing. Other advantages include large part capability, internal joints, immediate handling, high production rates and entrapment of other parts. The machine can handle painted and mold release parts.
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Vibration welding machinery and tooling, with a comprehensive range of weld platform sizes and innovative technology to assist with the control and visual presentation of the welding joint.
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Thanks to the circular vibration technology it is possible to weld pieces of thermoplastic material with complex shapes or, when it is not possible to weld the material itself with the conventional technologies (ultrasounds- hot plate ).
The vibration welder VSP409 has been designed and manufactured using the most updated technologies. The vibration is circular. Contrarily to the existing common welders, the motion is got through the unbalancing of the shaft, that has a particular geometry. This is very important, as the customer can do the fixtures by himself. The mechanical and electrical solutions allow
to work in good conditions and with a wide of regulation possibilities, fitting the welder to the most different welding problems. The welder structure is very strong. The basement and the column are in painted steel. The motor that drives the central shaft, is a Brushless type with the innovative electronic placement set.
The movement of the hold-transducer head is pneumatic, controlled by a proportional valve and it takes place on high precision prismatic guides and
with important mechanical characteristics .
One of the most important feature of this welder is certainly the cycle control system completely run by a microprocessor.
It is possible to weld with time mode or with quote mode function controlled by an encoder with centesimal resolution.
In every phase of the cycle, head down, welding and compression, it is possible to set different thrust pressures.
The microprocessor allows to save 10 welding programs.
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We are proud to introduce the "Sinclair Production System". Our system is designed to provide a complete production work station for cutting, welding and grommeting of various fabrication projects. The Main Vacuum Table for welding is the heart of the system. Additional tables can be added to increase the work surface area for welding and provide space for other finishing needs. We offer a precision rotary cutting system and a full line of grommeting machines to compliment the welding. All work is done from a clean, durable work surface and offers versatility to change and grow as needed. Depending on your facility size and layout, our production system is flexible to
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Ultrasonic welding, Plastic welding
