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| Ultrasonics with its Omega III range of welding machines using the very latest digital generators, quality monitoring controls and its very own Windows based software control, MecaWin. MECASONIC is presently using this latest technology to open more and more opportunities in various fields of plastic hole punching and food cutting solutions. |
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| The servo-pneumatically controlled ultrasonic welding machine "Dynamic 3000 Series" with optimized force profiling and integrated speed and force control is suited for welding operations of mid-size to big thermoplastic parts. |
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The ultrasonic welders of the USP-M series have been designed and manufactured using state-of-the-art technologies (CAD, CNC).
The mechanical and electrical solutions adopted grant optimum working conditions with extensive adjustment possibilities, as a result making this welder suitable for a wide range of welding applications. The proven reliability of ultrasonic generators assures a constant welding process.
The USP-M welders are available in three models:
with base
bench-type
column-type (possibility of insertion into automatic lines)
The movement of the transducer holder head is achieved with a pneumatic system on high-precision prismatic guides. The welder is provided with a mechanical lock to control the present welding position. A wide range of generators is available: systems with an operating frequency of 20 and 36 kHz, with power from 500 up to 3000 Watt. The generators are technically advanced and totally digital. They incorporate a back-lit display and come enclosed into an elegant metal case. One of the most important characteristics of this welder is the cycle control system, which is totally run by a MICROPROCESSOR.
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Sonobond Plastic Bonders Offer Unique Advantages:
Rectangular support columns for deflection-free operation
Leveling plate for frustration-free set-ups without shims
Built-in "T" slot and toe clamps for secure fixture holding
Repeatable and uniform bonding over entire weld area
Easy integration into assembly lines
Quick-change converter/booster/horn for easy maintenance
Precision downstop and Vernier scale for superior control
Widest selection of 20, 35, and 70 kHz units available anywhere!
Standard or microprocessor-controlled power supplies that can be attached or mounted separately! |
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Ultraseal® ST-40HS Plastic Tube Sealers
The ST-40HS is an advanced ultrasonic tube sealing system that uses ultrasonic energy to scrub through stringers and contaminants to produce a hermetic seal on most tube materials, including laminates.
A variety of seal patterns are available with date coding easily accomplished at the time of closure.
Some of the major benefits of our ST-40HS are:
Simple installation: The ST-40's compact design is easily installed on all types of filling machines.
Reducing rejects improves productivity: The ultrasonic sealing process seals through product contamination and cuts rejects to less than 1%.
Superior cosmetic appearance: The ultrasonic process eliminates flash and 'ears' often associated with other methods.
Fast: Depending on tube size and material, the ST-40HS operates at rates of up to 80 tubes per minute.
Quick changeover: Versatile tooling requires no changes from tube style to tube style.
Quick start-up: The ultrasonic process requires no warm up time and allows immediate start-up at the beginning of a shift.
Low operating costs: The ultrasonic process is energy efficient. It only uses power when sealing, and does not have to maintain tool temperature. |
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The ultrasonic sewing machine SEW US/04 has been designed and manufactured using state-of-the-art technologies (CAD, CNC).
This sewing machine, with a modern conception, is suitable for sewing synthetic textiles, in alternative to the traditional sewing with yarn.
The special transport system, with adjustable pressure, enables curvilinear welding.
The arm of the sewing machine is swinging, so adapting the machine to several productive and ergonomic exigencies.
The ultrasonic generator used has 1000 Watt power and a frequency of 36 kHz.
All the welding parameters can be adjusted:
* transport speed
* vibration amplitude
* driving pressure
* welding quote
You can have several welding geometries just changing the transportation and counter-piece wheel. In this way it is possible to obtain simulated seams with variable designs.
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Sonobond Ultrasonic Bonders Offer Unique Advantages for Nonwovens and Textiles:
Cleanly cut and seal edges of synthetics and nonwovens
Eliminate fraying, unraveling, and material build-up
Need no needles, threads, adhesives, or other consumables
Four times faster than sewing machines
Ten times faster than adhesive machines
Minimal operator training required
Applications:
General purpose sewing
Lacing and quilting
Filters
Medical disposables
Cuffs and sleeves
Ribbons and trims |
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SeamMaster
Versatile, general purpose machine
Cuts, "sews" and trims in one pass
Available in variety of stitch patterns
Applications: Medical disposables, filters, protective products, and thin film packaging
Operates without the use of thread, glue or other consumables |
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SeamMaster™ High Profile Ultrasonic bonder
Special tooling offers unique advantages for assembling pleated filters
Rapid sealing and trimming of synthetic fabrics in one pass without glue, thread or other consumables
Ideal for hand-guided applications with tight tolerances
Porduction speeds up to four times faster than conventional sewing or heat sealing methods
Up to 10 times faster than adhesive machines
Variety of interchangeable pattern rollers for slitting, embossing, and stitching
Custom pattern wheels available
Meets tough industry regulations for barrier seams
Requires minimal training to operate |
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SpliceRite WS2016 / WS2026 Wire Splicer:
Creates a true solid state metallurgical bond with the lowest possible voltage drop, and minimal energy consumption
Produces no arcs, sparks or fumes, and does not melt the wires
Microprocessor controller welds by height, energy or time, and can recall up to 250 weld protocols
Bonds wire bundles even if the wires are oxidized
1500 and 2500 watt power supplies are available |
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30 kHz Press/Thruster Ultrasonic Plastics Assembly System
* 30 kHz Press SystemRugged, heavy-duty construction for worry-free performance
* 30 kHz operation with power to 1500 watts
* Ideal for delicate applications that require more power than conventional 40 kHz systems.
* DPC (Dynamic Process Controller) operation |
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SureWeld 20%u2122 Ultrasonic PlungeBonder%u2122
Versatile and powerful machine seals large, multiple-layer or difficult-to-bond materials
Ideal for sealing box-style filters and filter bag ends, plus a variety of plastic assemblies and packaging
Accommodates different thicknesses of materials
Superior repeatable performance
Customizable welding horns, nests, and fixtures
Available as full press or actuator only for integration into an automated production line |
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RingMaster
Attaches heavy-weight felted filter bags to rigid plastic collars
Strong, reliable bonds are completed in less than 10 seconds
Eliminates stitch holes that cause leaks, and thread that can get caught in pumps |
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SpliceRite WS2016 / WS2026 Wire Splicer
Creates a true solid state metallurgical bond with the lowest possible voltage drop, and minimal energy consumption
Produces no arcs, sparks or fumes, and does not melt the wires
Microprocessor controller welds by height, energy or time, and can recall up to 250 weld protocols
Bonds wire bundles even if the wires are oxidized
1500 and 2500 watt power supplies are available
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The ultrasonic welding generators: DG machine, DG system & DG rack have been developed for the ultrasonic welding machines.
Reliable, these generators are all digital and allow a high quality monitoring control.
Technical data:
Power from 500 to 4 000 watts
Frequency 20, 30 & 40 kHz
Voltage 230 V 50 Hz
Dimensions 135x540x140mm
Ethernet connexion
Automatic tuning frequency during the welding process
Fitted out the last generation of microprocessor: RAM7 32bits |
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| The ultrasonic welding generator "ACU" is suited for the operation and control of ultrasonic welding machines of the "Dynamic Series". In addition to the three different welding modes (time-, travel- and energymode) and the optimized force profiling the ACU features an electronic amplitude control. The optionally available software "ACUcapture" enables the download of welding parameters and graphics directly from the generator to the user's computer. "ACUremote" allows to modify the parameters whereby a remote maintenance is possible. |
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The last generation ultrasonic generators DIGITAL SE series are designed and manufactured for ultrasonic welding of thermoplastic parts. The generators of this series are totally digital and allow all the most important adjustments typical of modern generators. The innovative programming system is done with a rotating selector switch with confirmation button.
All the setting operations are feasible with just one grip. The easy using, the available functions and the absolute reliability make this generator unique in its kind. All the generators Digital SE series are provided with a back-lit display and can be supplied with an elegant metal case or just as a module. The generator will be supplied with a high-efficienct converter completely made in titanium. The ultrasonic generators DIGITAL SE series are especially used for the construction of automatic machines.
TECHNICAL DATA
Power from 500 up to 3000 Watt
Frequency 20 - 36 kHz
Voltage 230 V 50 Hz
Amplitude adjustment 50-100 %
Time adjustment
Energy adjustment
Limit setting for quality control
Frequency control function
Piece counter function
Overload circuit
Dimensions 200x410x210 mm
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Filter Collar Bonder™
Designed for attaching plastic circular collars to nonwoven filter bags
Suited for low-production assembly of bag filters for chemical and industrial liquid applications
Can assemble between 50 and 80 bags per hour*
Six-step welding process takes as little as 45 seconds to produce a reliable 360-degree bond
Speeds production by eliminating need for adhesives
Easy and quick tooling changes to accommodate collars from four to seven inches in diameter
Minimal training required
*For assembly of up to 200 bags per hour, Sonobnd's RingMaster™ is the machine of choice |
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By using the high-frequency welding process, Thimonnier has developed a line of sealing presses to assemble PVC panels which are used in the manufacture of the following items:
swimming pool liners,
above-ground swimming pools,
swimming pool covers,
truck and train tarps,
industrial tarps,
inflatable structures,
taut structures,
shelters,
tents, canopies,
solar protection,
awnings...
The machines may be rail-mounted for performing large welds with programmable travel. Manual and semi-manual solutions are also available.
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Using ultrasounds for cutting and welding is a well-known method that has been successfully applied for some time in many different fields, such as the automotive industry, food-processing and the pharmaceutical, textile and other industries.. This type of processing is carried out using sonotrodes as fixed tools.
Instead of using sonotrodes of a predefined shape, with which the welding procedure is discontinuous, as is the case, for example, with high frequency welding, for thermoplastic materials and nonwoven fabrics S.M.R.E now offer the SM.200.SA ULTRASONIC WELDING MACHINE WITH "ROTOSONIC" TECHNOLOGY . It consists of a special rotating SONOTRODE with an oscillating roller which enables continuous welding of the material.
The sonotrode and the upper roll rotate in a synchronised manner, so that the material runs properly between them.
The welding parameters are varied on the basis of the material being processed simply by adjusting the speed, the distance between the sonotrode and the upper contrast wheel and the pressure. This innovative system, patented by S.M.R.E and applied to this very machine, is a new revolutionary concept of ultrasonic welding not available on the market until now.
To sum up, ROTOSONIC is a new, modern, innovative, ecofriendly and inexpensive technology providing an alternative to traditional systems.
ADVANTAGES: Ease of use, Constant quality, Fast insertion of the guiding device, Securing of the material throughout the welding process, Low energy consumption |
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| The Ultrasplice 2032 is an ergonomic wire splicing system to produce high-quality splices at the lowest cost operation. It can splice from 0.7 to 32 mm sq. Precise, programmable adjustment of splice width. Programmable sequencing of splices for automatic switching after a preset number for optimum efficiency. Has patented Anti-Side-Splice feature. |
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| Linear vibration welders require no additional materials and provide energy efficient operation with permanent assembly and hermetic sealing. Other advantages include large part capability, internal joints, immediate handling, high production rates and entrapment of other parts. The machine can handle painted and mold release parts. |
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| Vibration welding machinery and tooling, with a comprehensive range of weld platform sizes and innovative technology to assist with the control and visual presentation of the welding joint. |
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The Vibration Welder VSP 405 has been designed and manufactured, using the most modern technologies (CAD 3D / CNC).
Thank to these technologies, it is possible to weld thermoplastics items with complex shapes or, when it is not possible to weld the material itself with the conventional technologies (ultrasounds- hot plate ).
The vibration is circular. Unlike the existing common welders, the motion is got through the unbalancing of the shaft, that has a particular geometry. This is very important, as the customer can do the fixtures by himself.
The mechanical and electrical solutions allow to work in good conditions and with wide regulation possibilities, fitting the welder to the most various
welding problems.
The welder structure is very strong. The basement and the column are in painted steel. The motor that drives the central shaft is a Brushless type.
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INTEGRA 4H
The line, incorporating a horizontal corner welding machine (FUSION 4H ) and a corner cleaning machine (TRIMMER 2A), provides an efficient combination of the two welding and cleaning processes which are made fully automatic thanks to their integration.
FUSION 4H
CNC 4-head horizontal corner welding machine in which all cycle variables (times, speeds, etc.) can be programmed and preset automatically in the machine.
COOLING BENCH
This bench allows interconnection between Fusion 4H and Trimmer 2A.
TRIMMER 2A
PVC right-angle corner cleaning machine of innovative design, features 2 interpolated axes, with optimized automatic cycle, able to recognize the current profile automatically. |
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Ultrasonic welding, Plastic welding
