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Dukane Patented Ultrasonic MPC Multi-Probe Control
The MPC unit is designed for assembly systems where one ultrasonic power dispensing is sequenced to several ultrasonic probes. Coupled with a Dukane ultrasonic industrial generator our unique Control and Process monitoring profile is available for each individual probe.
Some of the patented features include:
* Fully protected from improper programming and power line irregularities
* Binary coded selection inputs prevents selection of 2 probe relays
* Logic interlocks prevent selection changes when ultrasound is on
* Ring-down monitor allows relay switching only when voltage is off
* Fault monitor detects a shorted relay coil driver and halts operation
* Hold-up time of internal supplies - designed to ride-out any line problem. |
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| In order to avoid noise exposure during the operation of 20kHz-machines it is possible to have them built in a sound protection cabin. With the optionally available substruction the sound protection cabin can be positioned on working height in order to provide absolute user comfort. |
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| Since Sirius Electric has been founded, it has been characterised by the way of designing and manufacturing sonotrodes. The sonotrodes can be fit to most of the ultrasonic welders on the market. Each sonotrode is manufactured taking in account all the typical brazing features. The materials used, aluminium, titanium or hardened steel, are chosen with respect to cost and application. |
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• Automatic loading and balancing system of the frame to be cleaned.
• The machine has been properly projected to work with 4 cutting units.
• It’s particularly indicated to the medium PVC windows & doors producer.
• Extremely rigid mechanical structure to be able to obtain the max. absorption of the vibrations during the working cycle.
• Cutting units shaft with double support (it’s supported on both ends)
• Kinves with automatic adjusting system on the height of the profile to be cleaned.
• The normal knives (3 x 0,5 mm) can be easily and fast changed with the smooth knives (3 x 0,0 mm) for clening the weld bead on the colored profiles.
• Automatic working cycle driven by MANUFACTURER OF PLC.
• PLC parameters can be individually adjusted.
• Poissibilty to work on two ways:
• Automatic working cycle with automatic start.
• Automatic working cycle with manual start, to be able to work a frame with a exetrmely reduced “light – hole” |
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With the UNIFLOOR E you can weld professional floor coverings made of PVC-P, PE, linoleum and modified thermoplastics, without any reconfiguration, up to 7.5 meters per minute. It is reliable, technically perfect and easy to handle.
• Reproducible results thanks to digital display of set
and actual values
• Electronically controlled heating
• Steplessly controlled air flow
• All floor coverings welded without reconfiguration
• Automatic start
• Integrated wall switch
• Unwind construction and trolley attachment as accessories available
• Compact, handy design |
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Bitumen sheet splicer is accomplished fast and clean with the new BITUMAT from Leister. The easy to operate hot-air welding machine suppliers is the perfect alternative to the hazard of propane manufacturer of gas burners. The BITUMAT fulfils all the relevant criteria functionality and safety criteria. It is manufactured in renowned Swiss Leister quality.
• Consistent welding results
• Easy operation
• High welding speed
• Continuously adjustable heating and speed
• Pivotable steering bar enhances occupational safety
• Interchangeable driving roller simplifies cleaning
• Integrated bitumen professional scraper
• Electronic heating element protection |
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This tried and tested automatic welding line for roofing membranes is now better than ever: the new VARIMAT V also professional displays voltage and splicer seam length. A model specifically for overlap welding of elastomer bitumen is also available.
• Overlap welding of PVC-P, ECB, EPDM, CSPE and TPO roofing membranes as well as elastomer bitumen
• Easy welding, also of homogenous and thin roofing membranes
• Wrinkle-free welding up to 5 m/min
• Patented pendulum pressure roller guarantees uniform pressure also on uneven surfaces
• Digital display of set and actual values of welding speed and temperature
• Constant temperature and speed independent of voltage fluctuations and ambient temperature |
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The world's smallest and lightest compact machine with a integrated control box. The special wedge with optimized heat transfer guarantees top splicer performance.
• Sophisticated drive technology, designed to meet the highest demands
• Digital display of temperature and speed
• Optional data recording on memory card possible
• Controlled temperature and drive
• User-friendly |
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Hot Wedge Sealers
Wegener Quality Excels
For splicer of geomembranes such as in landfills and similar applications, the welding of the plastic must be highly impermeable and durable. With our Geoweld Plus and compact Geoweld Power, we offer you two extremely reliable suppliers of welding machines to meet this requirement. These machines are also exceptional for difficult conditions such as:
- Overhead welding in tunnel construction
- Small radii
- Working in highly humid conditions
- Confined spaces
- Adverse site conditions
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Special Solutions
Wegener Innovation to Suit Your Individual Needs
We develpo and design machines especially for your application, to help you to become more competitive in the market segments. We offer individual solutions, even for the most difficult brazing tasks.
Talk to us, and you will be impressed by our decades of experience in machine construction and welding technology.
Our welding technology covers a wide range of market sectors, including air-conditioning and ventilation systems, the packaging industry, waste professional water treatment systemms, piping related applications, liquid storage and chemical processing equipment, just to name a few.
While their applications are numerous, most of the structures and semi-finished products welded with butt welding technology have one thing in common: they are welded using a Wegener machine.
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•for splicer 90° and changeable corners equipped with:
•weld bead limiting devices in heated steel (for welding both white and coloured profiles), that are adjustable from 0.2 till 2 mm;
•bimanual safety controls;
•totally automatic work cycle driven by SUPPLIERS OF PLC. PLC controls cooling time too.
•By this way it manages totally the electronic side of the machine.
•Possibility of checking and adjusting,, on digital temperature regulators, both the fusion & the cooling time; as the digital temperature regulators are equipped with the timer function too.
•The heating plates come from the bottom, in order to protect the cylinders from the warm.
•By this way it’s protected the operator’s head too: in fact in this machine it’s not necessary to mount the casings on the welding heads.
•The heating plates are equipped with a new heating system by serpentine, in order to warm at the same way all the heating plate.
•By this way it’s possible to warm at the same way all the heated profile surface and it’s possible to have a very good and strong welding.
•By this way it’s possible to put in the perfect position the profiles to be welded.
•The machine is equipped with profile support arms, in order to help the operator.
•Both controls panels are equipped with the following functions: profiles blocking and start up working cycle; emergency buttons; coming up heating place control, in order to clean the Teflon sheet; on the moving head it’s mounted a pneumatic button, that it’s the pneumatic braking system of the head
•Moving head movement happens on a chromed & toughened bar by sphere bearings suppliers, allowing byt this way a fluis sliding. |
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| Its futuristic design ist not only pleasing to the eye: The new WELDPLAST S2 lies well in the hand and becomes an indispenable partner. In spit of its small sitze, the compact device produces up to 2.5 kg extrudate per hour. |
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Extrusion brazing is carried out in wide variety of areas and is becoming evermore demanding. Leister offers the right tool for all plastics applications in process equipment manufacture and civil engineering. The specialist obtains everything with us from a single source: Devices from 0.3 to 6.0 kilo per hour. Convince yourself.
• 360° rotatable welding professional shoe
• Easiest possible operation
• Optimal ergonomy and slimline construction |
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The world's fastest hot-wedge welding system welds at up to 5 meters per minute — and, of course, the splicer seams are also perfect at this speed.
• High welding performance
• Digital display of temperature, speed and voltage
• Extra-practical one-handle operation
• Steplessly adjustable welding pressure
• Controlled temperature and drive |
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For efficient hot-air splicer of industrial textiles the UNIPLAN E is ideal. A guide roller keeps the tool precisely on course. Its digital display shows set and actual values of temperature and welding speed. The heating is electronically controlled.
• Small, light and handy
• Digital display
• Steplessly controlled air flow
• Automatic start
• High welding speed
• Wrinkle-free welding
• Integrated lifting mechanism |
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Microprocessor-controlled high-performance tool for overlap brazing of industrial textiles with hot air
• High welding speed
• User-friendly
• Digital display of set and actual values of welding speed, temperature and air flow
• No corrective action required thanks to the new guide roller
• Steplessly controlled air flow
• Wrinkle-free welding
• Automatic start
• Integrated liftig mechanism |
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TAPEMAT
Unbelievable but true: the new TAPEMAT manages a top speed
of up to 20 m/min. It is thereby the fastest tape welding station
in the world.
Features:
- High brazing speed
- Process-optimized suppliers of nozzle
- Maintenance-free, brushless professional blower
- Intuitive operation and simple handling
- Easy to exchange counter-pressure roller
- Constant tape tension due to an innovative unrolling device |
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HH Series Horizontal Hot Plate Welders manufacturers
HH-15 Hot Plate Welder
Branson's Model HH-15 hot plate welder (at right) combines versatility in a small footprint. The distinctive feature of this welder is its horizontal platen, which enables it to process parts that are not adaptable to standard vertical hot plate welders.
Models HH24S, HH24A, HH42A, and HH72A
Branson's HH-Series horizontal hot plate welders are complete assembly systems designed to weld parts up to 24" by 72" (610 by 1829 mm), or multiple smaller parts. (Note: the HH24S platen size is 24" by 19"/610 x 483 mm.)
HV Series Vertical Hot Plate Welder Model HV-15
Branson's HV-15 hot plate welder is designed to weld parts up to 15" by 12" (375 by 300 mm), or multiple smaller parts.
Model HV-15S Hot Plate Welder Uses Servo for Greater Control
Branson's HV-15S Hot Plate Welder is a complete plastics assembly system using a vertical heat platen, coupled with servo-driven holding fixtures, giving the user greater control over weld results than is possible with conventional mechanical stops. |
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| Hot Plate machines with either contact or non contact technology and Infrared with its suitability for all types of profiled component weld faces. |
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The hot blade manufacturer of welding machine is suitable for thermoplastic material brazing. Designed and manufactured using state-of-the-art technologies, the hot blade manufacturer of welder BASIC series is simple, reliable, solid and with an advantageous price. This bench-type welder, unique in its kind, is used for welding of small/medium sized parts, especially for smaller productions, where the tools cost play an important role. All the movements are carried out on tempered and ground bars, with sleeves with re-circulating professional balls. The welding cycle system is run by a microprocessor. The temperature is controlled digitally.
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Branson has two new Professional laser IRAM assembly systems - Models 200 and 300.
The IRAM 200 is a modular system that can be configured in multiple ways. The base machine includes a laser safe enclosure, MANUFACTURER OF PLC controls and operator interface, an integrated chiller for laser cooling, and one laser bank which generates 125 Watts of power at 808 nm or 100 Watts at 980 nm. Options include a smart manufacturer of actuator with force transducer and linear encoder for weld-by-distance functionality, wide beam scanning system with servo slide for brazing large surface areas, and up to two additional laser banks providing for a total power of 375 Watts at 808 nm or 300 Watts at 980 nm.
The IRAM 300 operates at 600 Watts at 980 nm and features global intensity control, individual laser diode manufacturers control, extensive data logging and system monitoring, light enclosure with pneumatic door and safety interlocks, water flow controls, switches, and temperature monitoring, laser active indicator, safety light curtain, and an interior work light.
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ANTHROPOMORPHIC INDUSTRIAL ROBOT LASER WELDING SYSTEM
It requires the use of a professional laser delivered by fibre optics or of a diode laser manufacturers operating directly assembled on the arm. This system is specific for 3D welding and for large areas, with typical self-teaching programming options which easily process large-size components of complex geometry. It offers the advantage of a wide workspace at a low cost and to be flexible and easily reconfigured for various profiles. The laser power available is 3 kW, on a work radius up to 1.8 m.
GALVANOMETRIC LASER WELDING SYSTEM
The system is specific for flat weld configurations. The software allows a direct import of a weld profile in the form of CAD file and, if the weld geometry can be optically accessed, there are no limits on the profile complexity. A typical working area is 250 mm x 250 mm. The adoption of a dynamic Z professional scanner allows 3D welding. Optimum power of the laser source (diode or Nd: YAG) is in the range of 100 W, in order to achieve a sufficient productivity.
GALVANOMETRIC LASER WELDING SYSTEM FOR THIN FILM
The use of CO 2 laser sources of power up to 500 W allows joining of polymeric films with scanning linear speeds of laser beam up to 500 m/min. This latest solution is particularly suitable for the packaging sector. |
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Linear Vibration Systems
Linear Vibration Brazing Technology
Ultra Hy-Line Vibration Closers
Hy-Line Vibration Welders
Ultra Hy-Line Vibration Welder Controls
L-Series Vibration Welder
Mini II Vibration Welder
Mini II Ergo Ergonomic Vibration Welder
Large Part Vibration Welding
Branson Ultrasonics Corporation has introduced the new M-Series linear vibration welders. The M Series includes high-power linear vibration welders, employing the company's new two phase digital drive. This drive technology enables higher power to be delivered to the parts to be welded. |
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LZM 2
Linear and circular letter industrial welding machine in a machine
Advantage with 2D-3D technical-divide,
correct /optimale brazing method select
The machines is in a few minutes changed over
of linear on circular letter and in reverse.
Technology of characteristics:
- Flexible by 2 different process in one
- Cost advantage of 2 processes at the price of a machine
- Laid out for continuous operation 3 layers
- Way welding with way position input
- Alternatively adding diagram way - time
- Tool changes - accessories
- Process data output |
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Butt Fusion Jointing
Butt fusion technology is the safe, reliable and favorable jointing for a wide dimension range.
GF Professional piping Systems offers mechanical, hydraulic and CNC-guided fusion machines for on site constructions and the workshop. The fusion areas of the pipes and professional fittings are heated to fusion temperature and joined by means of mechanical pressure, without using additional materials. A homogeneous joint results.
Socket Fusion Jointing
In this form of fusion jointing, which requires heating tools, the pipe end is inserted into the socket of the fitting; no additional material is used. The pipe end and fitting socket are heated to fusion temperature using a heating bush and a heating spigot, respectively, and are then pushed together.
GF Piping Systems offers a wide range of hand and mechanical guided fusion machines – also for the field-use. The pipe end, fitting socket and heating tools correspond in such a way that the necessary jointing pressure is attained during jointing, resulting in a
Electro Fusion Jointing
In the electro fusion process a heating wire permanently mouled into the fitting gets heated by current at a low voltage. The surrounding material around the wire gets melted and expands due to the warming. The melt starts closing the gap between pipe and fitting, leading to a heat transition to the pipe which also gets heated and melts in the brazing zone. The pipe material also expands.
The increasing material expansion between pipe and fitting, which is hindered by the cold zones outside the welding zone, leads to a build up a welding pressure between pipe and fitting and a homogeneous welding connection emerges.
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Dukane's new 40 kHz, 600 watt pistol grip hand probe is an ergonomically-friendly pistol grip made of soft rubber for a comfortable feel. The compact size of this light weight tool, weighing just under .46 Kg (1 lb.,) makes it ideally suited for assemblies that are difficult to reach or too large to be assembled by a professional press system.
The new hand probe utilizes Dukane’s exclusive patented solid mount technology using no 0-rings for minimal deflection. Use of rugged strain reliefs, switches and industrial interconnectors ensures reliable operation. The unit is also compatible with all Dukane psus and comes with an 8 professional foot shielded professional cable. Standard professional wrenches can be used for ease of tool changing. Another feature of Dukane’s new hand probe is a professional hook for professional counter balance mounting or hanging for operator ease of use.
Dukane hand probes are also useful for short professional production runs of components requiring spot brazing, staking and inserting and offer the advantages of ultrasonic assembly for a low initial investment. |
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The last generation portable ultrasonic generator series ULC 400, has been designed and manufactured in order to weld pieces made of plastic material. This generator, totally digital, allows you to make all the adjustments that, until now, have only been available on superior class professional generators. The ULC 400 generators are provided with a back-lit display. The innovative programming is done with a rotating selector switch with confirmation button. All the setting operations are available with just one grip. The easy using, the available functions and the advantageous price make this generator unique in its kind.
Technical characteristics
Power 400 Watt
Frequency 20-36 kHz
Voltage 230 V 50 Hz
Amplitude adjustment 50-100 %
Time adjustment
Energy adjustment
Limit setting for quality control
Frequency control function
Piece-counter function
Overload circuit
Dimensions 250x180x80 mm.
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Ultrasonic welding, Plastic welding
