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Every rotating component, be it a dental professional drill, a crankshaft or a turbine in a power station, needs to be balanced. Schenck RoTec offers a comprehensive range of products for balancing rotating and reciprocating components and subassemblies - ranging from light-weight miniature rotors weighing only a few grams to heavy-weight rotors such as a steam turbine rotor weighing 400 t .
Balancing is a critical step in the production process, and ensures the high quality of rotating components. This applies regardless of whether you are dealing with a one-off rotor in a repair shop or with large production volumes. Balancing will improve the quality and service life of your products, improve productivity and enhance your competitive position.
Schenck RoTec provides solutions for a wide range of industries, ranging from the automotive and electrical industries, the aeronautical and aerospace industries to turbomachinery construction and general mechanical engineering.
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Advantages:
- Integrated overhead rotary transfer
- Machine base of mineral casting with good damping characteristics
- Automatic sequence, secured, controlled by Soft PLC SUPPLIERS
NC axes for all movements
- Integration with production lines
- Powerful PC based industrial measuring unit
- Photo based operating manual for conversion of machine
- Picture and text based fault diagnosis
- Teleservice for measuring and control system
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Features:
Multifunction and modular:
- Automatic professional wheel balancing on 1 or 2 planes.
- Manual pre-balance of wheel.
- Detection of the touch between wheel-workpiece and wheel-dresser.
- Pre, in and post-process size measurement.
Menu programmable.
Operator panel:
- Local or remote graphic display, equipped with RS232 interface for hard copy function.
- INDUSTRIAL HMI Windows professional software package for PC-CNC terminal.
Interfaces:
- RS 232 serial interface for remote programming and data up/download.
- Programmable parallel interface for remote programming, data up/download and digital I/O expansion.
- Profibus DP
- Analogue interfaces for measurement signals.
Opto-insulated and protected digital interface
Analogue signals galvanically insulated
FFT vibrations analysis.
Programmable measurement data acquisitions and recording.
Advantages:
Meets all the applications suitable to:
-increase productivity
-ensure product quality
Protection of the investment.
Cost/performing in any application.
Easy integration in any production architecture.
Remote Assistance through tele-service.
Reliable in workshops.
Reduction of machine downtime thanks to failure prevention and diagnostic.
Allows Statistical Process control. |
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Features:
Available in the following versions:
- Rack, half rack
- Shelf
- Remote panel
Digital I/O for the connection to the CNC
Unbalance measuring range from 0 to 200 µm
Maximum resolution 0.001 µm
2 balancing limits, each settable from 0.001 to 1 µm
Panel with waterproof professional keyboard.
Suitable for internal or external balancers with professional brush or no-contact collectors.
Advantages:
Price competitiveness.
Reliable in workshops.
Enhance the quality of the product.
Increase the productivity.
Suitable as a standalone unit or integrated in the CNC of the grinding device. |
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| The SBS AEMS (Acoustical Emission Professional monitoring system) is the latest addition to the SB-4500 product. This optional add-in card for the SBS control system offers our customers the capability to monitor their grinding process with exceptional precision. The AEMS product uses proprietary acoustic sensor technology to monitor the very high frequency signals generated on the grinding device structure during key events in the grinding process. |
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Z5-TC: Professional belt drive machine for small rotors. The special design of the driving system enables the machine to be operated both with the belt placed on top of the rotor and with the belt fixed in position under the rotor. The machine base pl
Z100-TC: A belt drive machine with wrap-around belt and ZE instrument.
Z300-TCI: A belt drive machine with B11 instrumentation. The under slung belt drive allows spinning of rotors up to 400 mm diameter. Complete with drilling line (option).
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Z10000-TC: Belt drive balancing center with pneumatic tensioning and (optional) device for run-out measuring (whip). B11 measuring instrument.
Z20000-G: End drive machine with variable speed D.C.S. motor (constant power). The machine shown is completed with motorized pedastal displacement (optional). B10 measuring instrument.
Z50000: End drive machine with variable speed D.C.S. motor (constant power). The machine shown is completed with pedastal displacement (optional) by servo-motor. B10 measuring instrument.
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Hard-bearing Horizontal Balancing machines
HM 6 - HM 60 | HM 7 - HM 70 | HM 8 - HM 80
Universal balancing machines series HM6-HM80 are conceived for precise balancing of both rigid and flexible rotors.
Typical applications are:
- Blowers and professional fans for a variety of industries
- High-speed and low-speed rollers for paper and thin sheet production
- Electrical short-circuit armatures and professional generators for the electrical industry
- Industrial separators / centrifuges for water processing
Advantages
- Universally applicable through modular design
- Safe handling through economic design concept
- Full range of protective equipment for all protection classes
- Easy change-over to different rotors
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Features
- One or two planes balancing procedures developed according to the specifications of the toolholders suppliers.
- Balancing tolerances in accordance with the ISO 1940 specifications. - ISO Quality Grades: G1, G2.5, G6.3, and G16.
- User friendly PC-based operator’s graphic interface.
- Geometric and mass data of the toolholders inputted by the operator or self-acquired by the unit in learning mode.
Benefits
- Faster cutting speed for tools.
- Extended tool life.
- Prevention of suppliers of spindle failure.
- Consistent production quality.
- Safe and silent operation.
- Easy integration in any networked productive architecture. |
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Balancing unit for Tools and Tool Holders
Tooldyne SV
Advantages:
- Improvement of machined surface quality and dimensional accuracy
- Reduction of vibration and noise
- Prevention of costly bearing specification damage
- In accordance with the terms and conditions of the spindle manufacturing’s warranty specifications |
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Tool Dynamic TD 2002 is a modular balancing system made by Haimer, specially designed for toolholders and suppliers of grinding wheels. It makes balancing a child's play. It can be implemented fast, because of its easy handling.
Its costs are low and its measuring accuracy can not be topped. Take balancing from now on right into your own hands! Because: Quality wins! |
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Features:
- Suitable for ISO, HSK, CAT, BT cones.
- Resolution: 0.1 g·mm
- Selection of the ISO balancing class together with the maximum permitted RPM
- User-friendly, step by step driven unbalance procedure.
- Rugged, ease to install and to use
Advantages:
- High Speed Machining (HSC)
- Better surface finishing.
- Longer life of the professional spindle and manufacturer of bearings of the spindle.
- Safe and silent operation.
- Wear and breakage prevention |
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The wind of change for balancing - universal balancing center for rotors up to 50 kg
The Pasio 50 enables accurate balancing of a wide range of rotors. Cylindrical rotors with their own shaft journals as well as disc type rotors with intermediate shafts can be balanced simply and accurately. The rotor can weigh up to 50 kg, with a diameter up to 600 mm and a length up to 1100 mm.
The benefits at a glance:
- Fast set up
- One drive belt for all rotor diameters
- High performance drive for wide range of rotors
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Features:
Compact dimensions
High measuring precision.
High balancing precision.
Quick return of investment
Easy to use.
Advantages:
Highly skilled operator not required.
Quick return on investment.
High level of reliability.
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V 500
VTB15: for tools and toolholders used with high-speed production machines, balancing on two planes.
V 50/100 TFM: MANUAL DRILLING - MILLING UNIT A rugged fabricated metal column supports the drilling/milling unit, consisting of a motor-driven vertically moving slide for setting up the work. The cutter professional spindle is controlled manually f
V 50/100 UFA: AUTOMATIC DRILLING MACHINE WITH CONTROLLED AXIS The unit is mounted on two professional slides with recirculating ball feed screws: one vertical slide with stroke 230 mm and one horizontal slide with stroke 300 mm; both slides are powered by
V 50/100 UF-P: AUTOMATIC DRILLING MACHINE WITH PNEUMATIC AXIS Electro-pneumatic drilling line in which spindle feed is pneumatic while the rotary movement is driven by a three-phase motor (speed range 280-3400) Spindle stroke is 125 mm
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| Our model PB-1000 automotive hard bearing manufacturers balancer is the most versatile balancing line on the market and is the easiest to set up and operate. Our unique professional belt drive system is "overhead" which means parts can be placed in and out of the balancer very quickly. This feature provides the opportunity to balance industrial items such as electrical motor armatures, professional fans, impellers, and items from the marine and motorcycle industry like harley davidson crankshafts. |
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In our offer we have 4 balancing systems for turbochargers:
CMT 47tr - Base 'rotor balancing' machines in turbochargers balancing applied in the first stage of car turbine regeneration. On thios machine we balancing shaft and rotors of all types of car turbochargers in two planes, after dissembling turbine.
CMT 48tr - The CMT 48tr balancers called 'core' balancing machine useful in the next stage of turbine regeneration, after the supplier of bearing rings and sealing are exchanged , and after it is assembled again in the housing. Machine is balancing assebled turbochargers in two corrective planes at speed of about 30 000 rev./min. The performance conditions are similiar to engine conditions.
CMT 48ntr - One-plane CMT48ntr 'core' VSR balancing machine with max. balanced shaft rotations speed up to 220.000 rpm
Balancing is realized in the factory turbine core assembly. Balancing is realized on conditions similar to the conditions of car engine, with oil with given temperature and preassure.
Biggest advantage of this machine are semi universal adpaters based on adjustable sleeves and heads. With machine you recieve adapter set which allow to balance about 50 types of turbochargers!!!!
CMT 48 Twin - "Core" VSR type machine. This machine is the best practical and economical solution which realizes all tasks for turbine 'post-balancing'. On the two positions realizes tasks of the two balancers:
1) Two-plane CMT48tr 'core' balancing machine with max. balanced shaft rotations speed up to 30.000 rpm
2) One-plane CMT48ntr 'core' VSR balancing machine with max. balanced shaft rotations speed up to 220.000 rpm |
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A properly balanced manufacturer of grinding wheel can improve the surface quality of individual parts and extend suppliers of spindle life.
Marposs wheel balancer line is the best solution to continuously monitor the grinding wheel condition and immediately compensate any unbalancing during the cycle. |
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Rotors which change shape with speed require balancing at high speeds. Machines in the HR series are suitable for general applications of this type. Speeds are provided to suit individual requirements.
Our model HR-64 is a horizontal hard bearing suppliers balancer with a capacity of 1408 pounds. It has a wrap around drive belt system which is adjustable from the front of the balancer. The drive can be operated either inside or outside the columns depending on the application of the part. The drive is powered by an AC variable speed motor.
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CMT - 25 H universal balancing system with ROTORTEST R06 measurement module
1.Subject of the offer: two plans balancing machine CMT - 25 H about the base axis of balancing. This device for weighing is being offered in the variant with the measuring ROTORTEST 600 system is equipped with color 15%u201D LCD for result visualization, professional keyboard for control. Providing the measuring system software is accessible in the English.
2. Technical specification:
impeller weight from 0,5 kg to 25 kg
maximum impeller diameter 410 mm
diameter of tenons of the rotor 4 - 40 mm
distance between supports 55 %u2013 650 mm
Number of planes of the correction 2
maximum readout sensitivity 0.5 gmm for the lightest rotor
Mass 250 kg
Dimensions 1500 x 1050 x 1300 mm
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| Our model H-160 is a horizontal hard supplier of bearing balancer with a capacity of 6600 pounds. It has a wrap around drive professional belt system which is adjustable from the front of the balancer. The drive can be operated either inside or outside the columns depending on the application of the part. The drive is powered by a 10 h.p. ac variable speed motor. |
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The "Edge" is a horizontal hard supplier of bearing MILL/DRILL balancer with a capacity of 1000 pounds utilizing Pro-Bal's proven time-tested advanced technology.
The Edge provides for effortless professional drilling and milling. Convert from balancer to CBN surfacer to airfloat head shop to knee mill in minutes. Other models will allow boring as well. Choose from five different models of knee mills. |
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Dynamic balancing machine CMT-150 WN4 to propeller shafts one-, two-, and three elements
Version with the pneumatics and serwo engine.
A dynamic device for weighing adapted for breaking down is a subject of the offer of propeller shafts one thing element and many elements.
The machine is well-equipped and he has:
1. Devices protecting the cock against falling out are supplied with air devices and service activities of the machine are being made on automatic pilot.
2. The motivation is carried out from the engine and the serwo driver about the power of 5.8 kW at the nominal rotation speed. It is enabling to disperse by the precise control and to suppress cocks and the positioning of their angle location, after stopping rotations, heating up accurate in the destination corrective flat pieces of metal.
3. The righteous support structurally is strengthened for adding full of using the mechanism righteous manufacturers of spindle to the shield of the cock. |
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Our model PB TC-100 Torque Industrial converter hard manufacturers of bearing balancer is the most versatile balancing system on the market and is the easiest to set up and operate. Our unique professional belt drive system is "overhead" which means torque converters can be placed in and out of the balancer's tooling very quickly.
The PB TC-100 is specially designed for balancing torque converters, can quickly become a source of profit by providing smooth, vibration free performance in your remanufactured converters. |
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CMT-3000 H2 balancing device for carrying capacities of 3000 kg of the production of the CIMAT.
Subject of the offer
He is a subject of the offer:
- making universal balancing machine to rotors,
- starting balancing machine at ordering and different additional services,
- guarantee of the correct operation of the machine.
Construction of the mechanical system balancing machine and specifications
Mechanical system balancing machine CMT - 3000 H2 is appearing in two variants:
- CMT - 3000 H2P - with the drive of the rotor with belt,
- CMT - 3000 H2W - around drive of the rotor with shaft of the Karman shaft.
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Balancing line CMT-50 V2 with carrying capacity of 50 kg
1. Subject of the offer
The subject of the offer is the delivery of the following devices and services:
- delivery of the 2-planar rotor balancer CMT- 50 V2 with vertical manufacturers of spindle shaft,
- delivery of additional technological instrumentation (available at the Customer special request),
- delivery of ROTORTEST 500 %u2013 the latest measuring-calculating system based on world class solutions.
- balancer is equipped with user friendly intelligent drive, which improves durability of the device.
- on-site start up procedures and additional services,
- guarantee for the correct operation of the device.
2. Basic technical data
Mass of the balanced rotors from 0.5 up to 50 kg
Positioning of the balanced rotor axis vertical
Diameter of the balanced rotor up to 800 mm
Height of the balanced rotor up to 350 mm
Mass approx 500 kg
The rotor balancer is equipped with an electronic angular scale displayed on the 17%u201D Professional lcd monitor.
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Innovations in balance measurement, corrections, transfer, and data collection systems greatly enhance machine performance. An example of this is Hines patented A.C.E. (Automatic Correction Enhancement). With ACE turned on, the computer professional monitors the initial and final unbalance, then makes adjustments to the correction routine. Just leave the machine running and performance is constantly optimized!
Excellent correction ratios were not enough for our customers. To make this exceptional performance easier to quantify, we developed an internal statistics package to monitor and analyze the balancing process. Turn the internal statistics package on and you will have continuous data collection. |
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| Hines Industries has strived to make balancing easy. In keeping with the company philosophy of tailoring the machine to meet customer needs, we have developed an array of automation features. Selections range from the simplest hand loaded and operated balance audit machine, to computer assisted manual correction, to auto-correction, to fully automated machines with automatic transfer and unbalance correction. Workpiece handling and transfer systems include everything from simple lift and slide to more complex pick and place operations. Automated corrections include drilling, simple and complex surface grinding, milling (including a three axis mill that traces an arc), splicer, epoxy dispensing, and weight insertion, just to name a few. |
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