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AUTOMATIC SAND-BLAST
mod.SAT
- Max. piece size: Ø 500 x 1000 mm
- Max. loadable weight: 15 kg
CHARACTERISTICS
- 1/3/5/7/11 work stations plus a loading/unloading station
- Loading/unloading in masked time
- Cyclone for grit separation and recovery
- Linear drive unit of guns
- Automatic blowing
- PLC with operator interface for system management
- Speed adjustment of planetary gear rotation
- Gun speed and positioning adjustment
- Machine can operate with pressurized or vacuum systems
OPTIONAL ACCESSORIES
- Filtering cabinet
- Multiple planetary gears
- Optical safety barriers
- Wearproof inside coating
- Additional guns
- Sifting unit
- Automatic open/close of doors
TECHNOLOGY
SAT shot and sand blasting units have been designed for the automatic treatment of series-produced components that are to undergo cleaning, deburring (inside and out) and special finishing of materials in stainless steel, titanium, aluminum alloy, brass, plastics and the preparation for adhesion of galvanic coating. They use pressurized and vacuum shot systems according to the processing requirements, and they can be used with any type of abrasive grit or ball – glass, ceramics, steel and corundum.
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Super Comet
With a No. 3 nozzle, the Super Comet cleans a path about 1-inch wide, at up to 72 inches per minute. With 20 feet of hose, the four-wheel cart moves easily on any smooth, level surface. The built-in 1/2 cubic foot, ASME-coded pressure vessel features an adjustable metering valve to handle all common non-metallic recyclable abrasives. A storage hopper holds the recovered media and refills the pressure vessel when the operator releases the remote control handle. The system has a built-in moisture separator, pressure regulator, and gauge. The dust collector houses 12 cotton sateen filter tubes.
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-Vacuum SANDBLASTERS
-High-pressure SANDBLASTERS
-SPECIAL high-pressure or vacuum SANBLASTERS
The production of standard sandblasters - shot peening machines is completed by job production, according to customers' requirements (from large-sized sandblasting booths for several operators to PLCcontrolled satellite automatic plants).
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AUTOMATED BLAST SYSTEMS
Repeatable quality and increased productivity
Multiblast® automated blast systems with multiple guns are designed and engineered to ensure a high level of process and machine control. This ensures an accurate, consistent and uniform finish to every part. By eliminating the variations inevitable in hand processing, component quality, cost control and productivity can be dramatically increased.
With Guyson’s extensive range of automated systems we are able to carefully match the machine to your production flow requirements - the systems can be designed as rotary or reciprocating machines returning the parts to the load station, as in-line systems moving the components on to the next process, or as batch systems for tumble blasting small components.
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Protech Srl manufactures a complete range of equipment to sandblast with recovery system, fit to solve the most different problems concerning this working type. PROTECH vacuum blasting machines are trolley mounted machines, fit to carry out located sandblasting or cleaning operations without diffusing dust and/or abrasive, are capable to blast and recover instantaneously the used abrasive by mean of a special brush head. All PROTECH vacuum blasting machines are equipped with compressed air pressure reducer for the blasting force control and with pneumatic remote control to start and stop the working cycle. The remote control is controlled by an handle valve equipped with safety, locking system and pneumatic circuit with sheated double hose to prevent eventual accidental starting. Every machine is supplied with CE mark, instruction hanbook, declaration of conformity to the Machines' Directive 98/37/CE and painted with our standard colour.
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For blasting different workpieces.
Equipped with pistol movement, number of nozzles.
Been suitable for pipes, plates, disks, etc..
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6 Cuft Contractor Blast Machines
High-performance blast cleaning system removes corrosion, mill scale, and coatings from most surfaces. Produces a uniform surface texture, and creates a surface profile to increase bonding for coatings. See related literature for additional applications. Machine holds 6 cubic feet of abrasive for up to 30 minutes of continuous blasting at 100 psi with standard No. 6 nozzle (3/8-inch orifice).
Requirements for Operation
These items are required but not included with this equipment:
- Clean, dry, compressed air of sufficient volume to maintain desired pressure at the nozzle. Refer to Air Consumption Chart in Blast Off 2 booklet (publication stock no. 09294).
- Maximum working pressure 150 psi
- Minimum pressure 30 psi needed to operate OSHA-required remote control valves
- NIOSH-approved, type CE, supplied-air respirator.
- Grade D breathing-air supply as defined by Compressed Gas Association Commodity Specification: G-7.1 (Refer to www.cganet.com).
- Abrasive blast media specifically marketed for abrasive blasting and appropriate for your application.
- Appropriate blast suit, work boots, hearing and eye protection.
Description of Operation
The operator controls blasting from a remote control handle at the nozzle. Pressing the handle starts blasting; releasing it stops blasting. The blast machine contains abrasive and meters it into the compressed air stream.
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Available types:
Mod SM - SMS
Softclean
X series
Mod SC - SCX
Mod CM - CMX
Micrajet
Complete sandblasting equipments
Modular Sanders
Each Modular sandblasting machine is equipped with a dual pneumatic or electric remote control on request. This device enables the operator, from where he is workimg, to start and stop the machine and carry out the output unblock of abrasive when it, due to moisture, is not regular. Each machine is supplied equipped with: sieve, solid rubber wheels, device for remote control to start/stop consisting of alluminium handle-valve complete with security, locking system and 20 m. of sheated hose (or cable) to avoid eventual accidental starting and it is prearranged for applying the Air-hydro-sand-blasting kit Mod.
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COMPACT SAND-BLASTING
mod.SD9
- Work cabin dimensions: LxDxH in mm: 900 x 620 x 650
- Outer dimensions: LxDxH mm: 1295 x 650 x 1520
mod.SD12
- Work cabin dimensions: LxDxH in mm: 1200 x 1000 x 850
- Outer dimensions: LxDxH mm: 1592 x 1025 x 1700
CHARACTERISTICS
- Compact
- Integrated self-cleaning cartridge filter
- High-efficiency system of grit separation and recovery
- Grit flow control device
OPTIONAL ACCESSORIES
- Manual fixed rotary table
- Automatic fixed rotary table
- Manual mobile rotary table (only SD12)
- Tumbler unit
- Wearproof inside coating
TECHNOLOGY
These machines use the vacuum shot system and is fitted with an air filtration system built into the cabin, with cleaning of the cartridge by countercurrent air flow.
In addition, research by safety engineers has aimed to guarantee worker health and protection of the external environment.
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KUFRA - AUTOMATIC SAND BLASTING MACHINES WITH PLC AND STEPPED MOVEMENT OF THE GLASS PLATE
Different height models: 1.300 mm - 1.600 mm - 1.800 mm (open top) - 2.000 mm (closed). Solid and epoxy-painted frame. Max thickness of the glass plate 40mm. 2 automatic guns and one manual gun. Effective recycling and filtration system provides minimum consumption of the abrasive media. PLC for a simple and fast programmation. CE brand.
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COMPLETE SANDBLASTING EQUIPMENTS
COMPLETE SANDBLASTING EQUIPMENT MOD. 8-EM2 consisting of:
•Sandblasting machine mod. Micrajet 8 complete with m.4 blast hose and nozzle ø 3 mm.
•Air extension of m.10 air hose to connect compressor to blasting machine
•Nozzle ø 4 mm.
•Complete hood mod. RC4 and 1 spare parts set
•Kg.100 abrasive and abrasive fill measurer of litres 2
•Trailer-mounted Electro-compressor voltage 220 Volts mono-phase 2,2 KW
The complete blasting equipment mod. 8-EM2 is particularly suitable for the use in places or flats, provided with a 3 kw 220 volts mono-phase household meter, because, using the nozzle Ø mm.3, allows of blasting at a constant pressure between 0,05 and 4 bar, with a working autonomy from 5 to 15 min. about, therefore, allowing of carrying out the following superficial treatments:
•Blasting of metallic structures with calamine, rust and/or old paint
•Cleaning and restoration of relining brick, stone particulars , marble and granit removing old paintings, dirt, smog , calcareous deposits, graffito and cleaning of wood particulars removing dirt and smog deposits.
•Restoration of epoch cars, maintenance and / or cleaning of naval and nautical particulars.
•Cleaning of moulds, welds and copper, brass, aluminium, stainless steel handworks.
•Execution of indelible written on every kind of surface ( glass, marble, wood , plastic or abs ecc.)
It is also available the COMPLETE SANDBLASTING EQUIPMENT MOD. 8VR-EM2. Part.n 48056050 It is supplied with all components of mod. 8-EM2 except for mod. Micrajet. The model of supplied Micrajet in the complete equipment MOD. 8VR-EM2 is Micrajet Mod. 8VR.
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Tumble blasters
Viking’s rubber belt blasters are ideal for high speed processing of parts than can be gently tumbled. Available in rubber belt or steel belt styles. Available in 4 different sizes.
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These automated machines are used for small, series-produced components.
Workpieces are generally processed on an indexing turntable. Lifting doors prevent the escape of abrasive and dust.
Additional strip brushes are fitted when continuous blasting is required.
Rotational speed of satellites as well as vertical and horizontal movements of nozzles are fully adjustable.
The turntable may be indexed in steps with 1, 2 or 4 pieces ea.
In the basic version automated turntable machines comprise a single blasting station.
The workpiece is loaded manually and processed by one or several nozzles.
Automated pass-through machines offer the same workpiece and nozzle manipulation options as automated turntable machines.
A conveyor belt transports workpieces.
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The range of the Matravac type constitutes processing machines by impact mobiles and work in closed circuit.
Projection and instantaneous recovery are carried out directly on the level of the gun without fear of projection of dust.
According to the shape of the part to be treated, one will adapt an adequate type of brush (brushes cylindrical hairs short or long, angle brushes...)
Do not bring any more the part to shot-blasting... Amenez shot-blasting at piece-rates!
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These units feature a unique closed-circuit system, i.e. immediately after the blast media has been thrown onto the workpiece it is recovered and recycled. This ensures a consistent quality of the abrasive and minimises consumption.
You are free to blast anywhere in open or closed environments, without interfering with other activities nearby - with no pollution.
Closed-circuit machines have been designed for heavy-duty industrial applications.
They are available with air ejector or vacuum pump (side-channel exhauster) to generate the recovery air flow.
Problast closed-circuit systems are suitable for cylindrical workpieces and flat surfaces. A typical application is the surface treatment of rollers.
But there are numerous other workpieces and applications for which the closed-circuit system represents an ideal solution, for instance the cleaning of welds. This makes pickling as well as grinding and polishing of the surfaces superfluous.
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ST 2500 B4500
Pass through sandblast facilities for large production capacities. With our conveyor belt blasting machines you are able to blast very quickly lots of your work pieces.
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Fully automatic sand blasting jet plant for turbine blades, the movement is accomplished with the robot.
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A range of blasting machine of simple and economic building site associated with a permanent stock of all the wearing parts and protection equipements of the personnel.
From 1.348
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Unlike other hollow bodies tubes and pipes can be processed horizontally because abrasive and compressed air may escape at the rear end.
That is why our Problast PowerPacks with closed-circuit system are the ideal equipment to blastclean, descale and activate the insides of tubes and pipes.
There are two different blasting methods:
1. Blow-through method
In the easiest case, such as the blasting of coils, a blast nozzle is connected to the forward end and a recovery hose to the rear end of the tube.
When straight tubes are to be processed the rear end of the tube is led to a recovery box where the abrasive is collected and recycled.
2. Lance method
For larger tube diameters special blast nozzles are fitted to a lance which is inserted in the tube:
The rear end of the pipe is positioned in an abrasive recovery box.
A blast lance is inserted cleaning the pipe while it retracts.
Either the pipe, the lance or the blast head is rotated.
Multi-nozzle blast heads are available for high-production needs.
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completely stainless.
Suitable for clean the surfaces without to hurt the material.
This machines are suitable in form and tool construction.
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ST 1000 N
Our wet blast cabinets provide an optimum solution for the processing of sensitive surfaces. Gentle treatment of the workpieces is guaranteed by the combination of blasting medium with water. Very fine burr removing and roughness depths are no longer a problem. Powerful feed pumps and wear-resistant agitators guarantee optimum wet blasting for continuous use. A specially-designed viewing window with integrated screen rinsing ensures a clear view when blasting. An overflow separator that corresponds to the latest environmental regulations prevents blasting medium or solid material getting into the wastewater system.
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For semiautomatic blasting of workpieces:
gear, wheels, medical implants, pipes, bars, nails, etc..
A large advantage of this plant is that the parts are always same blasted because of the horizontal nozzle movement and the rotation tabel.
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These machines are possible to have with injection or with pressure blasting system.
Suitable for lots of parts for ex: screw, pins, cast pieces etc..
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THM 300 – 700
The THM troughed belt shot blast machine is a universal machine which offers perfect processing results for bulk material als well as for complex, delicate individual work pieces.
GENTLE PARTS TRANSPORT
The patented transport system guarantees a gentle an uniform moving of the parts through the machine without impingement. Perfect blast results. The continuous rotation of the work pieces combined with a thorough blasting produces a uniform blast process with surfaces of highest quality. The THM also permits the blasting of thin work pieces.
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Rösler shotblasting systems are characterized by many innovative details.
In order to utilize the available space, a compact machine design of this tumble belt batch machine was chosen which fits into the flow of the production line. The advantage of the batch process was that the components could remain in the shot blasting chamber for a longer time than in a continuous machine. In the case of sand removal, a longer blast cycle is required for optimum cleaning. The accumulation of parts into batches was solved by vibratory hoppers with a capacity of up to 400 litres. The engineers paid special attention to the tumblast system and the loading conveyors. The high part temperature, the different geometries, the different parts sizes, and the different part weights, required utilisation of a steel belt. The loading conveyors were equipped with felt-like, heat resistant conveyor belts.
The sand removal process required another special system feature. In order to remove sand continuously, quickly, and completely from the shot blasting system and to recycle it after cleaning, each machine was fitted with a double magnetic separator, a double cascade air flow separator and an impact pre-cleaner.
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The tunnel-type shot-blasting unit “ELI” is specifically designed for the continuous external surface treatment of pipes and cylindrical parts (bottles reservoirs, etc.).
The material conveyor consist of raking bi-conical driving rolls, which provide at the same time the progress and the rotation around the main axis of the pipe.
The number and power of the turbines are chosen according to the required production rate.
The machine does not require a pit, and is supplied complete with a self-cleaning dry cartridges dust collector.
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