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Pouch King®
OYSTAR Jones created and patented the Pouch King®, a high performance pouch-packaging machine more then 30 years ago. This improved, high-end system employs printed circuit heating technology, which provides a precise temperature profile across the vertical seal bars of the machinery, making a virtually flawless laminated seal. The Pouch King® has a wide range of feeding systems for both individual and multi-component blends, enabling the customer to have optimal filling and accuracy control.
After filling the pouches, OYSTAR Jones has a variety of transfers available, from multi-lane discharge to fully automated cartoning. The Pouch King® runs at 4000 linear inches of web per minute in the standard format.
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Adjustable Pouch King®
First of its kind pouch size flexibility with high-speed, state-of-the-art sealing technology.
Flexible packaging advances to a whole new level with this machine. Virtually any pouch size within the adjustment range can be produced, using few or no change parts. This ease of reconfiguration will allow customers to achieve the benefits of high speed pouching, while maximizing production flexibility.
Features and Benefits
- High speed up to 500 pouches per minute
- Quick, repeatable pouch size changes
- High reliability for 24/7 operation
- Separate modules for filling and sealing
- Fully servo-driven
- Touch-screen HMI
- Stainless steel frame
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Automatically forms, fills, and seals 4-side seal sachet
Adjustable vertical sealing dies to accommodate a single pack width
Auger style product filler
Horizontal sealing dies with air operated cut-off knife
Single laminate roll unwind unit with constant tension arm and guide rollers
Photo eye registration to ensure correct positioning of the film in the sealing area
Accurate sealing die temperature controls with fully controllable die pressure
Comprehensive control panel with cycle counter
Tear cut in vertical seal
Servo or Mechanical drive system
Full safety guarding
Metric construction
Machine Speed: up to 50 cycles per minute
Deboss coding is also available
Pack Widths: 30mm to 260mm
Pack Lengths: 30mm to 255mm
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FOUR SIDE SEAL MULTILANE MACHINE MODEL PS-4
Vertical Form Fill Seal
Model PS-4
Features
- Handle all kind of product
- The machine can be supplied with auger filler, cups unit, counter system, and other special filling machine.
- The bag length is electronically adjustable as required on the machine itself while it running. And it can be varied with in 1 mm.
- Photo cell to center the print.
- End of reel detector.
- Easy cleaning and access all parts.
- Vertical knife can be easy take out for grinding.
- The sealing jaws are constant heat control by PID temp' controller.
- Photo cell to center the print.
- Conveyor to discharge the bag
- Control by PLC with touch keyboard.
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Bagging machines of the Form Fill and Seal type manufacture the bag either from a plastic tubular film with a gusset (FFS) or from a flat film (VFFS).
A range of metering-weighing devices installed upstream prepares the doses before filling (net weight).
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The CW Modular Series of shrink wrappers takes on a whole new look for the next generation! We have compiled all the comments, criticism and suggestions from customers, distributors and technicians in developing this new series of shrink wrappers.
Ergonomically designed, the CW-160 Modular horizontal form, fill and seal series of wrappers deliver maximum performance with speed, efficiency and dependability. Its continuous motion and rotary hot knife sealing system ensure speed. Its handwheel adjustable controls, ease of operation and electronic eye sensors provide efficiency. Its simple, mechanical design and heavy duty steel construction guarantee dependibility. The CW-160 Modular offers standard or custom infeeds. Fixed or adjustable height forming plows to meet your exact needs. The CW-160 Modular is fast, efficient and reliable -- delivering maximum performance.
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M.C. Automazioni s.r.l. presents SMILE, the vertical form, fill and seal machine with a FIXED INCLINE of 45° ideal for significantly reducing breakage and damage of fragile and delicate products.
Compact, robust and made using high quality materials, SMILE is designed to meet the most demanding of packaging requirements.
SMILE is the perfect solution for customers demanding high speed production whilst packaging fragile products.
Produced in stainless steel AISI 304, SMILE guarantees a higher level of hygiene and quality.
Our experienced technical staff can provide further information on how M.C. Automazioni s.r.l. can help you with your packaging needs.
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The machine frame is constructed in specially treated and hardened aluminium, all parts in contact with the product are in AISI 316L stainless steel.
The reel of packaging material is housed inside the machine, completely enclosed and protected from external contamination; the reel shaft is positioned to permit easy mounting. The machine comprises 3 Brushless servomotors.
Basic operations are controlled by means of the PLC interfaced with a display panel. Visualization of the following operations from the control panel: length of sachet, output speed, temperature of sealing jaws and sealing rollers, bag-counter, machine alarms, etc. Settings that can be made from the control panel include: length of sachet, output speed, number of sachets to form a group, sealing temperatures, timing for various devices such as printer, vibrator, etc. Photocell mark registration for printed film. Modem for remote diagnosis of PLC software status and display settings. Machine protections with power cut-off when doors are opened. Electrical control cabinet according to the norms in force. Servomotor driven Liquid feed systems according to the type of product, designed for high speed running on up to 16 production lanes.
Feeder suitable for semi-dense liquids containing small particles.
Wide dose range by regulation.
Servomotor driven to allow high speed and easy set up.
Installed power 3 kW.
Air consumption 30 Nl/min. at 6 bar.
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Automatic vertical packaging machine designed to form-fill and seal stick packs (3 side seal) starting from a single reel of packaging material. Rapid size change by substitution of forming tubes only. Complete with: forming tubes in stainless steel - Photocell for print centering - heated bar sealing with constant temperature controlled by independent thermo-regulators for each lane integrated by PLC - Mobile support for the sealing and forward movement of film controlled by brushless servomotor - Stop machine at end of reel and motorized unrolling of the same. Operations controlled by PLC and Modem for remote troubleshooting. Visualization from the panel: temperature of the finn sealers and of the heated bars - production speed - number of sticks produced - alarms, etc. Settings carried out from the control panel: output speed, seal temperature, enabling of devices eg. printer, agitator, vibrator, photocell, etc. Safety protections with Power cut-off if doors are opened. Electrical control cabinet according to the norms in force. All parts in contact with the product are in AISI 316L stainless steel.
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The TUBE model packaging machine is a machine with alternating movement that forms, fills and seals stickpacks. These sachets, sealed on 3 sides, are a tubular shape, called “sticks”, or a pyramidal shape, called "tetrahedrons". The machine body is made from anodized aluminium and stainless steel. The parts that come into contact with the product are made of stainless steel. The good quality of the materials used and the cantilever sealing areas allow easy cleaning and high versatility for disassembly. The machines are equipped with a PLC and control display to constantly monitor the dispensing parameters and make the transformation process from stick to tetrahedron quick and easy.
Dosing Unit: volumetric (adjustable).
Products to be packaged: flowing powders and granular products.
Depending on the width of the stickpack, the machine is produced with 2 to 20 lanes.
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FW3430/B
- Three side seal bag, it makes the entire face of pack available for impact and branding messages.
- Hygienic cantilevered open construction under main frame allows products crumbs to fall through the wrapper.
- Box motion end sealer model for hermetic seal package.
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Automatic vertical packaging machine designed to form, fill and seal on 4 sides sachets of thermosealable material. Constructed with a modular system to facilitate rapid size change operations.
The machine frame is constructed in specially treated and hardened aluminium, all parts in contact with the product are in AISI 316L stainless steel.
The reel of packaging material is housed inside the machine, completely enclosed and protected from external contamination; the reel shaft is positioned to permit easy mounting.
The machine comprises 3 Brushless servomotors.
Basic operations are controlled by means of the PLC interfaced with a display panel.
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Multi-purpose machine with TWIN- DOSING- SYSTEM for all product types in four-side-seals, single-dose sachets.
The OMAG C3/1, one-lane-version, is the most versatile machine of the C3 product line.
It can be used for all product types and, without changing parts, is able to produce sachets dimensions from minimum 50 x 85 mm up to a maximum of 140 x 220 mm, with doses from 1 to 250 cc.
It can be equipped with different dosing systems:
Volumetric filler (for free flowing granular products)
Auger filler (for non free flowing powdery products)
Pump filler (for liquid, viscous and pasty products)
Vibrating filler with counting unit (single units/pieces)
In its Two-lanes-version, namely OMAG C3/2, the sachets dimensions can range from a minimum of 45 x 70 mm to a maximum of 70 x 150 mm, with doses from min. 1 to max. 50 cc.
The picture shows the machine fitted with telescopic cup dosing system for granules and free flowing products. The second filler, by auger filler, for powders and non free-flowing products, can be easily rotated aside and re-set on working position in a few minutes.
PLC- Control-program system + keyboard OMRON TOUCH SCREEN allows to set up and modify the synchronism of the machine and memorize up to 10 different working programs.
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FW3431FS/B
- Four side seal bag, it makes the entire face of pack available for impact and branding messages.
- 2 different film materials can be used for your product wrapping.
- Box motion end sealer model for hermetic seal package.
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Horizontal Form, Fill and Seal Bagger
FFS Series
Fully automatic system designed for bagging a wide range of products into bags made from a roll of center-folded film (U film). Numerous bag options available (handles, zip, corner seals, etc.). Capacities up to 32 BPM.
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The FFS system forms bags from an endless gusseted tubular film, fills and seals them - rationally, automatically, precisely, ecologically, safely and inexpensively.
The results are compactly filled block-shaped bags that can be stacked onto pallets easily - especially thanks to the optionally integrated corner welding device that seals the gussets diagonally. The bag bottoms are perfecly formed.
Machine output:
FFS ALPHA
up to 500 bags per hour (net variant)
up to 300 bags per hour (gross variant)
FFS BETA
up to 800 bags per hour
FFS GAMMA
up to 1,200 bags per hour
FFS DELTA
up to 1,800 bags per hour
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Horizontal form seal machine is suitably designed for wrapping products of pillow type, and commonest type of commercial package.
FW3710BS/B
- Stainless steel construction hygienic easy cleaning model.
- Box motion end sealer model for hermetic seal package.
- Touch panel operation instructions by words and illustrations.
- Bottom film feed for easy and positive transfer products from infeed conveyor to film.
FW3410BS/B
- Stainless steel covered hygienic easy cleaning model.
- Box motion end sealer model for hermetic seal package.
- Touch panel operation instructions by words and illustrations.
- Bottom film feed for easy and positive transfer products from infeed conveyor to film.
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The Swifty R2B Horizontal Form Fill Seal Bagger integrates bag making, filling, sealing and printing in one automatic process thus increasing productivity and reducing labor and film costs. Eliminating the need to purchase pre-made bags, the Swifty R2B uses laminated roll stock film to create a variety of pouch styles including; flat-bottom, stand-up, 3-sided seal and 4-sided seal bags with or without zipper closures. Can produce up to 120 bags per minute depending on the model.
The Swifty R2B is ideal for a variety of applications including; pasta, poultry, seafood, nuts, snack foods, candy, frozen produce and more.
Features included PLC controls, Servo driven, color touch screen, separate mounted film unwind, adjustable bag ranges ans easy access panels.
Speed Up to 120 cycles per minute depending on model
Bag lengths 4 to 11 in. / 10 to 28 cm.
Bag widths 3.5 to 8 in. / 9 to 21 cm.
Bag types flat bottom, stand-up, 3-sided seal, 4-sided seal
Electrical 208 V single phase
Air 80-110 PSI
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The model SP-70 has been designed to reach outputs up to 360 pouches per minute.
Therefore all the mechanisms have been designed to work in triplex or quadruplex, that is producing 3 or 4 pouches per machine cycle.
This model reaches high output levels without limiting the advantages offered by the horizontal packaging machines as compared to other types of machines, such as flexibility, dose precision, air-tightness and sealing guarantee, and the quality of the finished pouch.
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Packaging machine F28 / F35 / F45 :
Angular inline packaging machine,
angular adjustable from 30º up to 90º.
Throughput: up t o 40 bags/min.
Bag width: up to 280 mm / 350 mm / 450 mm
Bag length: infinitely variable
Passage Clearance: 90 mm / 130 mm / 180 mm
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Multi-lane vertical tubular machine to fill and pack various types of products in single-dose stick-packs.
The intermittent motion unit of OMAG's mod. CS starts from heat-sealable film fed from the reel, cuts it into the number of webs corresponding to the number of lanes and, through small folding shoulders, performs tubes that are first sealed lengthwise by heated bars (Fin-seal) . Then, the bottom cross seal is performed, the product is dosed and dropped into the bag, the top cross seal is performed and the cross cut/separation of the stick-packs are then out fed on a belt conveyor. The cross cut is performed by its specific cutting device, separate from the sealing device.
Dosing systems:
Variable volumetric filler with oscillating hoppers and twin set of distributing cups.
Granular and free flowing products /
doses up to 30 cc.
Auger filler with independent BRUSHLESS POWERING on each lane.
Powdery, dusty, non free flowing products / doses up to 30 cc.
Filler with timed electro-valves / dose by cycle - timer.
Liquid products / doses up to 30 cc.
Different flavours possible.
Pump filler with rotating valve distribution and shrinking system at end of dose unload.
High viscosity, low viscosity and liquid products / doses up to 30 cc.
All fillers are micro-metrically adjustable while machine is running and can be previously (before start) fine-adjusted on each single lane independently.
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The TUBE model packaging machine is a machine with alternating movement that forms, fills and seals stickpacks. These sachets, sealed on 3 sides, are a tubular shape, called "sticks", or a pyramidal shape, called "tetrahedrons". The machine body is made from anodized aluminium and stainless steel. The parts that come into contact with the product are made of stainless steel. The good quality of the materials used and the cantilever sealing areas allow easy cleaning and high versatility for disassembly. The machines are equipped with a PLC and control display to constantly monitor the dispensing parameters and make the transformation process from stick to tetrahedron quick and easy.
Dosing Unit: volumetric (adjustable).
Products to be packaged: flowing powders and granular products.
Depending on the width of the stickpack, the machine is produced with 2 to 20 lanes.
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The varied use of OYSTAR Hassia StickPack is mostly obvious for products that are consumed in portions. The consumer-friendly StickPack packaging by Hassia opens up new application possibilities as well as opportunities to increase the sales of both newly developed products and established brands.
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Technically advanced and economical, flexible packing
Capable of packaging an almost unlimited range of products, into a diverse range of bag shapes and sizes.
Modular design ensures, the VPI is perfectly equipped for handling future packaging needs, producing new trends in bag design or processing new wrapping material.
Advantages:
Freely adjustable sealing temperatures offer high flexibility
Long sealing times and high sealing pressure ensure bag integrity
Vacuum draw down as standard, ensures very thin wrapping material can be processed
Patented maintenance free servo-motor drive for higher performance (up to 120 bags/min),
100% commercially available operator controls with user friendly Touch-Screen, ensures ease of operation
Adjustment parameters electronically programmable for reduced down times
Gas flushing for product protection. With pre-gas flushing, a residual oxygen content of <1,0% is guaranteed
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ARAfrom equipment is specifically designed for product dosage in granulated and semi-granulated products. A modular system and high production rates are its most important characteristics.
Starndard equipment
touch screen
expanding reel shaft
total hermetic and monobloc machine
easy cleaning
centralized cleaning
photocell automatic correction of impression
CE certificate
stick presence control per dosing
unwinder with security projections
unwinder motorized
temperature control from the touch screen
automatic stickpack length change
vertical folding and independent jaws
semi automatic reel aligner
parts in contact with product of AISI-316
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ARAone equipment with the high demands of the dairy foods industry reach a production speed of 900 sticks per minute, boxing included, with a standard version in cornerless stainless steel, integral CIP and baths.
Starndard equipment
touch screen
expanding reel shaft
total hermetic and monobloc machine
easy cleaning
centralized cleaning
photocell automatic correction of impression
CE certificate
stick presence control per dosing
unwinder with security projections
unwinder motorized
temperature control from the touch screen
automatic stickpack length change
vertical folding and independent jaws
semi automatic reel aligner
parts in contact with product of AISI-316
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TETRAHEDRON PACK MODEL PM-80
For packing a wide range of liquids and semi liquids in pillow bags and Tetrahedron pack.
Easy and simple to operate.
Material can be pack polyethylene and other laminate.
The vertical form fill seal machine, forms the bag, fills it with the product and seals it in a full automatic cycle.
The transport of the wrapping material is affected by a pair of special rubber belt, and operates by mechanically driven system.
The vertical sealing jaws are pneumatically operated.
The horizontal sealing jaws are pneumatically operated.
Foil transported threw dancing roller system to insure low tension.
The feeder of the foil from the jumbo roll is done by motor gear.
The control of the machine is done threw our external control panel key board.
Features
- Handle all kind of product
- The bag length is electronically adjustable as required on the machine itself while it running. And it can be varied with in 1 mm.
- Photo cell to center the print.
- End of reel detector.
- Electronic variable speed.
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The Tube/S is a vertical packaging machine with intermittent movement for packaging tubular sachets sealed on 3 sides (sticks). The machines are equipped with a PLC and touch-screen to constantly monitor functions and parameters during the dosing phase to allow the diagnostics of alarms and any anomalies which may occur. The machine is made of stainless steel and anodized aluminium. The sealing zone is a cantilever with respect to the machine body, the movement is internal and separate from the sealing assembly. Easy cleaning, high versatility in format changes and full respect of the concept of friendly operation (which facilitates working with and on the machine) make the machine excellent in the field of packaging and compliant with the requirements of standards GMP and FDA.
The action of the Tube/S machine is controlled completely by Brushless servo-motors which provide high-precision of dosing, accurate sealing and optimal tolerance of length and centring of the stickpack.
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ARAnorth equipment offers a perfect balance between performance and effective cleaning and maintenance systems. With a capacity of up to 1,200 sticks per minute, automatic nozzle heights, centralised lubrication and tool-free cleaning.
Starndard equipment
touch screen
expanding reel shaft
total hermetic and monobloc machine
easy cleaning
centralized cleaning
photocell automatic correction of impression
CE certificate
stick presence control per dosing
unwinder with security projections
unwinder motorized
temperature control from the touch screen
automatic stickpack length change
vertical folding and independent jaws
semi automatic reel aligner
parts in contact with product of AISI-316
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Tornado Stick 6 Lanes :
6 lanes stick-pack machine with rapid size change by forming tubes substitution only. With a stick width range from 17 to 50 mm this model represents a unique solution in the packaging market to produce, for example, on the same machine 22 mm diameter sticks of coffee powder, 35 mm diameter sticks of cappuccino powder and also 50 mm sticks of drinking chocolate. Ideal for contract packers or small companies with a diversified production.
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