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Basic units to sophisticated systems
Bulk bag filler configurations
Flexicon bulk bag fillers (also known as FIBC fillers) are offered in three configurations, each of which is engineered to deliver optimum performance across specific capacity ranges with maximum cost-effectiveness.
Flexicon's patented TWIN-CENTERPOSTTM filler, satisfies low- to medium-capacity filling requirements and/or sanitary applications where frequent wash-down or compliance with USDA Dairy standards is required.
Flexicon's latest bulk bag filling innovation is the patent-pending SWING-DOWNTM filler. Designed for medium- to high-capacity applications, this revolutionary design brings the fill head to the operator at floor level for faster, safer and easier bag connections.
REAR-POST fillers are intended for medium- to high-capacity applications requiring pass-through conveyors and, or powered fill head height adjustment.
Each of these designs satisfies a distinct range of bulk bag filling applications, and is available with performance enhancements to meet your individual requirements with extreme cost effectiveness. From basic, low-cost fillers to automated, high-capacity systems and everything in between, Flexicon offers precisely what you need for bulk bag filling success.
Basic units to fully automated, high capacity, feeder/filler systems
For fast, accurate, and stable weigh-filling of small to large volumes of free- and non-free-flowing bulk materials, Flexicon bulk bag fillers are offered in two configurations: with load cells which measure weight gain of the bulk bag filler (three photos at right), and with weigh hoppers suspended above the bag filler (illustration at bottom) allowing simultaneous recharging of the hopper and replacement of the bulk bag to achieve high filling rates.
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Introduction OMVE Asepto-Fill®
The OMVE Asepto-Fill FS range enables small scale production to produce packaged samples aseptically, at a fraction of the cost and time compared to industrial aseptic filling systems.
The OMVE Asepto-Fill includes all equipment and a detailed step-by-step methodology to assist the operators in filling sterilised containers. The process is overseen by a PLC (programmable logic controller) and operated by a touch-screen interface. This not only guides the operator through the vital cleaning and sterilisation activities, but also ensures that positive responses are obtained at each stage of the process, ensuring the effectiveness of the aseptic filling operation.
Since many of the operations are under manual control, the OMVE Asepto-Fill is ideal for R&D departments and pilot plants applications. This unique equipment is flexible in operation, easy to use and assures the highest hygienic conditions during operation.
The Asepto-Fill is unmatchable by other filling systems in the market.
Features
- Aseptic filling when linked to a suitable UHT processing system.
- The filling chamber is isolated with a small over-pressure
- Complete step-by-step instructions to ensure hygienic standards are maintained
- User controlled operation with PLC supervision
- Caters for a wide range of containers and sealing devices.
- Filling at low oxygen level
- Handles flow rates from 10 to 100 l/hr
- Integrated automation and controls
- No chemical sterilisation of packaging |
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Universal Sorting and Equalizing System
The UES is a product routing system as an extension to an automatic price labeler. It intelligently compiles batches, boxes or bags with a standardized fixed weight from a choice of products with weight tolerances. Therefore, the UES helps to optimize product usage of food, non-food, fresh and frozen products. The import of the product weights through a standardized data interface from a price labeler saves an additional weighing process.
- Reduces/saves up to 75% of give away depending on product
- Comes in standard design with 4, 6, 8, 10 or 12 channels, but also various options for special production environments available
- Different designs and constructions of the channels to fit various product classes
- Special design for instant filling of bags or various containers optional, as well as release to transport -belt or -roll systems
- Integration in robot systems possible
- Packing table for outer cases
- Working with labeled and wrapped or foiled products
- Compact and space-saving design
- Easy-use and intuitive 10,4“ TFT colour display with softkey controls
- Clearly arranged display symbols, easy-to-capture production data
- Detailed statistical information and functions, including breaks and downtimes
- Allows for additional processes like sorting, equalizing, calibrating and counting, also in simultaneous mode
„The investment into an equalizing system made instant product savings possible and had a short-term payback time“ |
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Metalfab Bulk Bag Filling Stands and Systems are engineered to provide a safe, reliable, and dust free means to fill lined, reusable, and disposable (one way) bags with a wide variety of powders and other difficult to handle dry bulk materials.
The basic cantilever filling stand allows loading from three sides and includes a 60" x 60"diamond plate bag support surface with 5,000 lb. capacity, adjustable bag holding frame fabricated from 3" structural tubing, fixed position bag holding hooks, and frame mounted inflatable bag seal for dust free filling. The main support posts and bag clamp bars are predrilled at 2"intervals to allow adjustment of the frame to accommodate bags from 36-85" in height. All material contact surfaces are 304 stainless steel.
Metalfab can also provide a completely integrated turnkey package inclusive of the stand, a choice of weighing options, feeding systems, cutoff valves, digital control instrumentation for direct connection to a PLC or DCS, and motorized conveyor sections to remove filled bags from the bulk bag or bulk container filling stand. |
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Filling machines for :
- FOOD (Milk, drinking yoghurts, probiotics, vegetable oil, beverages, sauces, ketchup, ...)
- INDUSTRIAL products (Detergents, cleaning products, softeners, agro-chemicals, lubricants, paints, ...)
- BEAUTY & HEALTH (Perfumes, hair care, body care, Facial care, pharmaceutical products) |
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PneumaticScaleAngelus has a diverse selection of pre-owned filling technologies. Our Pneumaflow and Easi-Flow are ideal for constant level fills while the Accuflow Positive Displacement and Pfaudler Rotary Piston fillers are perfect solutions for volumetric fills. The Liquid and Dry Net Weigh fillers are for those customers who value the highest level of accuracy with minimal product loss. The Mateer Auger fillers are well suited for dry filling applications.
-Widest variety of technology
-Fill speeds and accuracies verified in test lab
-Close-coupling to PSC capper available
-Reliable, minimal-maintenance and highly versatile filling solutions from the industry leader in packaging automation
-Superior customer service and technical support |
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Fully Automated Pint Gallon container filling equipment
- In-Line
- Volumetric
- Time/Pressure
- Net-Weight
- Mass-Flow |
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Filling machines for :
- FOOD (Milk, drinking yoghurts, probiotics, vegetable oil, beverages, sauces, ketchup, ...)
- INDUSTRIAL products (Detergents, cleaning products, softeners, agro-chemicals, lubricants, paints, ...)
- BEAUTY & HEALTH (Perfumes, hair care, body care, Facial care, pharmaceutical products) |
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Net weight filling system for liquids, single filler version and monoblock filling/capping version available.
ACMA GD Liquid Division monoblocks grant to our Customers a product having utmost quality level with following essential characteristics:
- Minimum overall dimensions;
- Custom-made design according to containers
to be handled;
- High productivity with minimum overload;
- Easy changeover size parts no-tools required;
- Low cost maintenance;
- User-friendly controlled by means of one single
operator panel;
- Controlled filling pressure atmosphere. |
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RYCHIGER AG was founded in 1918. Today RYCHIGER is a specialist for design and manufacturing of machines in the fields of filling and sealing of plastic, aluminium or steel containers in the markets of food, animal food, chemicals, cosmetics, and pharmaceuticals. In these areas, we can assist you with our expertise beginning with advice all the way up to the production phase. With approximately 100 employees we manufacture machines that are in continuous use throughout the world.
Thanks to our many years of experience, we have built up a reputation in the fields of filling difficult products such as coffee, fruits, pet food, snacks and many more. In our engineering and research facilities we look always for the best available sealing technology and execution.
For special applications we use our competence in filling and sealing to develop a special machine for your individual needs.
Please don’t hesitate to contact us!
RYCHIGER, Switzerland – For your packaging challenges – The right choice.
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* Dairy :
Technology for hygienic and ultra-hygienic filling of milk and dairy products in any type of container.
* Edible Oil :
Extremely releable technology combined with product saving
for all filling speed.
* Sauce :
The best technology to handle viscous and foamy products
filled at high temperature.
* Pharma :
Modern technology and compact solution for added value products filled in hygenic and ultra-hygienic environment. |
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APPLICATIONS :
Convenient for liquids such as : water, milk, fruit juice, sauces, mixed soups, ...
BENEFITS :
- Robustness and reliability
- Easy use and maintenance
- Easy dismantling and cleaning
- Only one operator to pack 200 litre / hour
- Marking of the date of packing by heating markers |
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Our RONCO division enables PASE Group to expand its capabilities in the specialized filling niche. The
RONCO product division has been in business for 25 years and is focused on piston type fillers, product transfer pumps, which can incorporate from 1 up to 6 heads, if needed.
These fillers are geared for applications filling liquids, solids, and suspension products. Many RONCO machines are currently in the industry filling various products. |
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Automatic packaging machine is designed for packaging liquids and paste-type food products (e.g. sour cream, cream, melted cheese etc.) and cups made from polymeric with ring shape edge over the cup with diameter of 75 or 95 mm, polymeric lids from laminated foil thermally wedded layer.
Dose mass: 100-500 ml
Technical characteristics:
*maximum output capacity- 40 packs/min
*dimensions- 1295x1120x1940 mm
*weight- 350 kg |
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RYCHIGER AG was founded in 1918. Today RYCHIGER is a specialist for design and manufacturing of machines in the fields of filling and sealing of plastic, aluminium or steel containers in the markets of food, animal food, chemicals, cosmetics, and pharmaceuticals. In these areas, we can assist you with our expertise beginning with advice all the way up to the production phase. With approximately 100 employees we manufacture machines that are in continuous use throughout the world.
Thanks to our many years of experience, we have built up a reputation in the fields of filling difficult products such as coffee, fruits, pet food, snacks and many more. In our engineering and research facilities we look always for the best available sealing technology and execution.
For special applications we use our competence in filling and sealing to develop a special machine for your individual needs.
Please don’t hesitate to contact us!
RYCHIGER, Switzerland – For your packaging challenges – The right choice.
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Semi-Automated small container filling equipment.
- Volumetric
- Time/Pressure
- Net-Weight
- Mass-Flow |
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Filling of milk, dairy products, drinks and soups
in bottles with uncontrolled contamination
Container:
Open neck
contamination non-controlled
Capping:
Screw capping
or heat sealing
Product:
pH > 4,5 |
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FCB 175/300/400 FF
The packaging machines for bags from flat foil
The modular structure is in such a way conceived that FCB 175/300/400 FF can be used and integrated of condition alone packaging mA schine up to the fully automatic Verpackungsanla ge.
Interfaces for the external administration of the machine and marking data as well as host binding are naturally present.
System of characteristics
- Polyethylene flat foil
- Flexible building method in profile technology
- Filling tubing quick change system
- Low-maintenance |
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Fully Automated Drum filling equipment :
- 4 on a pallet Net-Weight
- In-Line Net-Weight with orientation and bung removal |
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| Particularly selected for certain filling materials owing to flow-mechanical properties, valve-sack filling-machines are manufactured by Möllers in further worldwide proven configurations. The machines, constructed as single packers, are used to achieve higher filling capacities but also in in-line configurations with a common filling material feed and empty-sack feed via a common sack applicator. |
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Big Bag-filling equipment (Flexible Intermediate Bulk Container, FIBC) is manufactured by Möllers using gross-weight weighing. Octabin-filling machines are offered, with infinite height adjustment, filling lid and suction device.
Peripheral equipment is available for plant automation systems |
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Möllers Rotary Impeller Packers fill fine to the finest materials in valve-sacks with high filling capacities. They are composed of the rotary packing silo and attached filling-modules with horizontal filling-impeller, filling valve, filling spout, attached bag rest in DMS load cells and weighing electronics.
Main advantages:
• Horizontal rotary filling impeller = low energy consumption, low wear
• Compact construction, low space required
• Rotronik®-packer control = central control and monitoring of all filling modules, automatic filling-weight correction, rapid product change |
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| The new series Prins multihead weighing machines are constructed modularly to gain flexibility in hopper size on a single machine. The double door weigh-pans ensure fast and quiet operation while handling your product with the greatest of care. |
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Bagging machines of the Form Fill and Seal type manufacture the bag either from a plastic tubular film with a gusset (FFS) or from a flat film (VFFS).
A range of metering-weighing devices installed upstream prepares the doses before filling (net weight). |
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SP2
Continuous motion horizontal form-fill and seal machine to flowrap products with coldsealing material taken from reel.
Speed up to 1200 pcs/min.
- "In line" or "90°" version
- Left and right version
- Possibility to connect directly with
- Buffer exit, feeding station from main conveyor and pick-up system
- Maximum flexibility of product handling
- Quick size change over
- Easy accessibility and maintenance |
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FFS-Filling machines manufacture the sacks from PE-tubular film, fill them and seal them hermetically tight.
Main advantages:
• Sack length according to pack size infinitely adjustable (minimal residual empty space)
• Tubular film in roll form, no additional sack magazine
• Simple machine loading, modest space requirement |
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