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Custom engineered gantry or Cartesian robotic systems from Macron Dynamics, Inc., manufacturers of belt driven linear actuators guaranteed for life, provide industrial automation and motion control solutions for a wide range of applications.
Configurations include multiple axis and vertical axis motion built to client specifications. Macron gantry systems use belt drives and/or linear actuators designed to travel at speeds up to 600 inches per second, move loads of up to 10,000 pounds, and travel lengths of up to 500 feet.
In addition, actuators used in Macron's custom gantry robots are virtually maintenance free and provide repeatability to +/- .001 with zero backlash.
Macron's experienced linear motion engineers are available to provide a fully functional automated gantry system or Cartesian robotic system or will work directly with robotics contractors, system integrators, OEMs or end users.
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The I&J9332 (R) industrial robot has a working and automatic dispensing area of 11.81 x 11.81 (300 x 300mm) and can be operated in cantilever mode. The height of the assembly robot is adjusted by mounting supports that are available in standard heights. The in-line Cartesian robot operates above the dispensing application and is therefore is suited as an assembly robot for conveyors and work cells. The dispensing robot is available in 3 and 4 axes models.
Features:
• Working Area of 11.81 x 11.81 (300 x 300mm)
• Cartesian-Gantry construction with axis motion above the subject.
• Designed for Assembly Line and Rotary Operations
• Digital Servo controlled ball screw drives.
• Multiple I/O ports for machinery and conveyor integration.
• Allows customized heating and secondary rotation of parts.
• Available in three and four axis models.
• High speed movement up to 1000mm/sec.
• Continuous path motion for perfect XYZ dispensing
• Interpolates lines or arcs for three-dimensional dispensing
• Teach Pendant and PC programming.
• Ideal for Meter Mixing and Hot Melt machine integration.
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Gantry robots and systems
Gantry robots consist of a combination of carriages and guide rails governed by spatial coordinates X, Y and Z, giving access to every point in the working area. The entire assembly is located on uprights which are firmly fixed to the floor, so all work takes place in the space immediately above the working area. Working parts such as grippers, electrode holders or cutting tools etc. are attached to the lower end of the vertical Z-axis.
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The I&J9662 (R) industrial robot has an automatic dispensing area of 23.62 x 23.62 (600 x 600mm) and must be supported by main and idle supports on each side of the machine. These supports also set the height of the robot. The in-line Cartesian robot operates above the dispensing application and is therefore is suited as an assembly robot for conveyors and work cells. The dispensing robot is available in 3 and 4 axes models.
Features:
• Working Area of 23.62" x 23.62" (600 x 600mm)
• Cartesian-Gantry construction with axis motion above the subject.
• Designed for Assembly Line and Rotary Operations
• Digital Servo controlled ball screw drives.
• Multiple I/O ports for machinery and conveyor integration.
• Allows customized heating and secondary rotation of parts.
• Available in three and four axis models.
• High speed movement up to 1000mm/sec.
• Continuous path motion for perfect XYZ dispensing
• Interpolates lines or arcs for three-dimensional dispensing
• Teach Pendant and PC programming.
• Ideal for Meter Mixing and Hot Melt machine integration
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Type with a supporting guide attached at the end of arm type Y-axis. This type is suitable for the system requiring higher rigidity, such as when the Y-axis stroke is long, and when the load weight is heavy. There are three models of different load capacity from 30kg to 50kg.
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The gantries are built in 5 different sizes for linear gantries and 3 sizes for area gantries for workpiece weights between 0,5 and 1,000 kg. Each size is a modular system with individual adaption possibilities for the respective application.
The axis is driven via a gear rack through a three phase servo motor. Controls are supplied by all known and reputable suppliers.
Gantries offer multiple possibilities for transportation, handling, loading and unloading as well as storage. Based on the use of R&M and FMEA-measures they are exceptionally low maintenance.
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The CNC Gantry Robot series represents a new practical and economical solution for the middle market manufacturer. CNC Gantry Robots have been designed to fit the need for a standard and quick solution to most of the material handling and machine tool loading needs. CNC Gantry Robots are simple, durable and cost effective. New controls with exceptional GUI and programmability create a new industry class benchmark. In combination with other Wes-Tech products, such as Tech-Trak®, the CNC Gantry Robot can achieve completely integrated machine tool solutions.
CNC Models
Wes-Tech offers several standard 3-Axis models. Customized systems are available based on customer requirements.
The Wes-Tech TCL Gantry Robot System is the world class blend of modular parts handling, specialized gripper design and standardized controls. The standard machine tool interface simplifies integration of the gantry loader to most lathes, machining centers, and grinders. In combination with other Wes-Tech products, such as Tech-Trak®, the TCL can achieve completely integrated machine tool solutions.
TCL Gantry Robot Systems are designed for any machine tool integration combining any one or all of the following:
- Machine Tool Loading
- Material Handling
- Pick-N-Place
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Great compatibility between the various sections, linear guidance and systems of drive, enable us to produce gantries of all sizes according to the uses.
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5 AXIS MOBILE GANTRY VERTICAL MILLING MACHINE - EVO
Application: plastics, composites and pattern making
Cartesian structure with movable portal
Linear axis:
- Strokes:
X = from 2400 to 6000 mm
Y = from 1200 to 2600 mm
Z = 800 - 1300 mm
- Maximum speeds: 80 m/min (X-Y), 60 m/min (Z)
- Maximum acceleration: up to 6 m/sec²
- Position accuracy: +/- 0,03 mm/m
- Repeatability: 0,02 mm
Rotating axis:
- Rotation: 440° (C), +180°/-120° or +/-120° (A)
- Maximum speed: 125 °/sec or 300 °/sec (C) e (A)
- Positioning accuracy: 60 arcsec
- Repeatability: 20 arcsec
Electrospindle: power 8 or 12 kW, max. speed 22.000 or 30.000 rpm
Tool magazine with 12 stations: HSK50-F or HSK63-F
Working table: fixed, rotating (TR) or Twin Shuttle (TS)
CNC type OSAI 10/510i or SELCA 4045P or SIEMENS 840D Power Line
Peripheral protections or full enclosure
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ROBOSAC P4
CARTESIAN PALLETIZERS FOR BAGS, CASES AND DRUMS.
TMI equipment allows the customer palletizing a wide range of products in several formats at different output levels.
A careful choice of materials, including high resistance steel for moveable parts, guarantees the highest quality for loaded pallets, reducing mass and avoiding inertias.
Characteristics:
- Optimization of occupied space.
- It allows its placing in reduced sites.
- Back is discharged through a grip. It allows bags overlapped each other. Grip is designed according to the bag and pattern type.
- Versatile systems to handle different packages.
- Motion positioning by means of numerical control (CNC).
- Telescopic arm can be optionally equipped in order to reduce the machine height.
- ATEX version under request.
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Model G300: Bag palletization robot, cartesian gantry, low throughputs
This basic machine consists of a Cartesian loading frame equipped with a robotized gripping arm.
It stores the bags one by one into a fixed gauge directly on the palette.
In its basic version, the supply of empty palettes and the evacuation of full palettes is carried out manually with a palette truck.
This very economical machine is dedicated to bags that are easy to palletize.
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The Comarme palletiser robot was designed and manufactured to palletise cardboard boxes, bags and cans.
It consists of a load-bearing structure in steel with mobile parts in extruded aluminium. A compact design allows for its easy installation in confined spaces.
The Comarme palletiser range is broad and versatile, meeting the most widely varying customer requirements.
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Model 542
Performance: up to 10 cycles/minute, dependent on product size, product weight and pallet pattern
Power consumption: approx. 14 kWA
Ultimate load: up to 25 kg
Pallet height incl. pallet: 2,450 mm
Pallet sizes
EURO: 1200 x 800 x 150 mm
Industry: 1200 x 1000 x 150 mm
CHEP: 1200 x 1200 x 150 mm
Operator convenience
Our PALPACK - Offline Software enables the simple changing of existing and the creating of new palletising patterns. The robot movements are generated automatically.
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High Level Bag Palletizer
AP-400 Series
Fully automatic palletizing system for plastic and paper bags. All electric design for a smooth and quiet operation. Produces high quality full-pallet loads. Capacities up to 35 BPM.
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AUTOMATIC STRETCH WRAPPER AND PALLETIZER
- Penguin Automatic palletizer has been designed to arrange automatically a predetermined number of products in certain pattern and transfer them automatically to a pallet.
- Palletizers are manufactured in Left Hand & Right Hand models with stacking in single high or double high pallet loads of the products.
- Automatic stretch wrapping, PP Strapping, PLC with provision to interlink and to work in line with the palletizer are supplied to work in synchronization of the production of goods.
Features
- Machine is operated by pressurized hydraulic system
- Automatic packing without manual intervention
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ROBY 1-PORTIQUE
Automatic granty robot
Output: 750 cartons/hour
The robot ROBY 1-PORTIQUE is adapted to palletize cartons, basket, sacks, shrink-wrapped bundles and tanks. It can take some packages in the same time with different pick-up system (sucker, pliers, magnetic, comb pliers for sacks) from different position and put them on different pallet with different layout.
The pick-up head rotates from 0 to 270° according to the layout that is planned.
The definition of the layout is done with the cartesian coordinates or if it is possible to control the approach speed. This last system is studied to render simple the programming.
ROBY 1-PORTIQUE can be complete with some optional, and so it become an automatic and performed machine.
The robot can work maximum with 1 pallet and the principal characteristic is: high productivity in little spaces!
The ROBY 1-PORTIQUE is also available in antiexplosive version: Serie ROBY PT/AD.
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Due to their compact construction, the meurer CM/MPR palletising robot and the meurer CM/PPA portal palletiser can easily be integrated into existing end-of-line packaging systems and are suitable for various tasks.
- Able to palletise and de-palletise.
- Supplied with vacuum, form-fit and/or lifting forks gripping systems
- Layer pattern entry via Teach function within the operator panel
- Multi-axis servo system for accurate positioning onto the pallet
- Low-maintenance design
- Suitable for cases, film packs, trays, and boxes etc.
- Also available in stainless-steel construction
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