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The ZD6WA5 Traveling Head HF Welder has output power of 6kW, pneumatic press, automatic PLC steering control - electric motion system with electronically controlled movement counter controlling the length, traveled distance and weld cycle number.
The HF machine is moving along a table on special rails allowing for smooth motion and exact movement/distance control.
The machine is designed for medium size PVC products where cycle/spot or continuous line weld is required.
Generator
+ Power supply: 3 x 400V; 60Hz
+ Power installed: 9kVA
+ Output power: 6kW
+ Working frequency: 27,12 Mhz stabilized +/-0.06%
+ High-Q cavity generator (smooth regulation)
+ Ceramic-coated triode (7T69R)
+ Fully programmable workweld cycle
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15kW rotary table welder with 4 work stations incorporates all necessary features to achieve fast, accurate and reliable RF welding over a broad range of products.
Additional operations such as print stations and pick and place robots can readily be incorporated where manufacturing schedules apply.
The unique mechanical design of the "C" frame press produces very high pressures for minimal air consumption. This is achieved with a very fast movement during the free fall giving way to a controlled build-up to maximum pressure during the weld cycle, thus giving ideal welding conditions.
The HF generator is of latest design based upon easily exchangeable printed circuit boards and a 24V control system. The ZDKP series is available with alternative generators e.g. 10kW, 12kW and 15kW as well as hydraulic drives (for down stroke pressure up to 10T), different platen sizes and rotary table configurations.
High power RF output and a custom mandrell style press for a versatile and reliable sealer for the various applications in following industries:
+ Automotive industry
+ Medical and health care
+ Packaging
+ Recreation
+ home & office decorating industry
+ displays and advertising industry
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Special design RF welder to weld PVC film used for Stretched Ceiling applications. The machine is equipped in special high grade welding / cutting electrode to achieve straight line, almost invisible seam, during the foil welding operation.
With the use of unique (curve profiled) tooling the PVC film can be easily attached to a “harpoon” edging which allows for easy installation on the ceiling/wall with aluminum profiles or hangers.
Machine is made in two models:
- foot pedal positioning
- fully pneumatic version for ease of operation
It may be also used in other industries where linear welds are used.
The RF welder has special shielding to protect the operator and it’s fully CE certified. Our welder (if needed) can be equipped in additional work tables (of different sizes) allowing for easier welding larger or more complex in shape products.
The machine is very simple and easy to use. It has programmable PLC and fast, reliable antiflash unit.
+ home & office decorating industry
+ indoor architecture
+ outdoor equipment (tents, pontoons,swimming accessories)
+ billboards and advertising
+ protective clothing industry
Main features:
+ especially designed for Stretched Ceilings
+ high production output capacity (weld/cut)
+ specialized tooling for invisible weld and special edging
+ simple and easy to operate
+ designed for various welding applications
+ PVC and PU
+ ergonomic and durable
+ fully CE compliant and RF shielded
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zgrzewarki, wykrawarki, formierki
hf welders, rf welders, roller die cutters
Stretch ceiling machines, Zemat TG
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Traveling Head HF Welder
Model - ZDWA
High frequency welders ZDWA type are intended for welding tarpaulins, tents advertisment billboards and other big size PVC foil products. Our welders with power outputs 8 – 30kW provide advanced technological features for optimizing productivity and manufacturing quality.
Efficient, stabilized and smooth regulated HF generator (27.12MHz) provides efficient power for all welding and joining jobs with linear welds of up to 1000mm and width of 30mm.
The frequency inverted drive ensures a precise and smooth travel movement along rails, allowing an optimum speed of 25 meters per minute.
Technical features:
+ Traveling welding head structure with integrated HF generator
+ Frequency inverted drive for smooth motion and precise start/stop
+ Length of table - according to customer needs (standard: 10-25m)
+ Maximum weld per 1 work cycle: 1000mm
+ Pneumatic electrode drive
+ Programmable PLC
+ Fully CE rated and RF shielded
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Welders machine Model ZIA 700 PR is intended for production of disposable car’s seat and wheels covers from PE film’s sleeve.This machine is adapted to work with overprinted film (measured by photocell) or no overprinted (measured by encoder).
Production process involved in rewinding assigned part of film and making welds and perforations, simultaneously making appropriate length incision in any part of bags/ liners. Prepared products are counted and wind onto a reel.
Machine may be used for production:
- wheel covers
- seat covers
- PE bags
- PE liners
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High frequency welder
Model ZD 5000
High frequency welder 4-15kW is intended for sealing blister packages made of PVC and PET-G. With the use of a special tolling (welding-cutting electrode) very nice and durable seal of any shape and size can be done in just a few seconds. The RF welder is simple and easy to use.
It has programmable PLC and fast antiflash unit and it can be equipped with optional top heated platen. This type machines are working mostly in general packaging, medical equipment, office supply and promotional items industries.
+ easy product positioning and packing thanks to movable work table,
+ material welding and cutting enabled during a single cycle
+ ergonomic work station,
+ small overall dimensions.
+ simple and easy to operate
+ designed for various sealing/welding applications
+ fully CE compliant and RF shielded
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zgrzewarki, wykrawarki, formierki
hf welders, rf welders, roller die cutters
Stretch ceiling machines, Zemat TG
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High Frequency Welder for conveyor belts used with small and powdery materials, fruits, vegetables, bakery products, etc.
Machine with output power 6-30kW is used for welding leads, steps, side guards of conveyor belts. They are used mostly in food industry (fruit processing, bakeries), tobacco processing, cosmetics, furniture, mechanical work, agriculture, packaging, etc. The special flexible characteristics of PVC belts allows for usage in virtually all manufacturing processes of any industry.
Main features:
+ Electrode and table adjustment at 90 degrees in weld plane.
+ Energy efficient RF generator with smooth power regulation
+ Ergonomic working space
+ Semi-automated and manual
+ Possibility to use multiple number of electrode shapes and sizes
+ Infinite length of belt welding (in sections)
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zgrzewarki, wykrawarki, formierki
hf welders, rf welders, roller die cutters
Stretch ceiling machines, Zemat TG
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Foot Pedal Plastic Welding System
The basic machine in the large family of welders. The equipment is robustly constructed with a very positive steel head mounting slide formed with a double "V" mechanism designed for accuracy and long life. For seaming type work, a small tool mount is recommended, giving good visibility and access of the work area. Alternatively for other applications an appropriate large mount can be supplied, giving rigid support over a wide tool area. Facilities are also available to increase the throat space, where excess materials have to be positioned behind the tooling. Our offer for foot pedal welders ranges from 0.5kW to 4.0kW.
Main features:
+ Easy action through pedal / toggle to reduce operator fatigue
+ Energy efficient RF generator with smooth power regulation
+ Ergonomic working space
+ Semi-automated and manual steering
+ Possibility to use multiple number of electrodes shapes and sizes
+ Built in Arc sensor - ultra sensitive and fast action
+ Many options to enhance productivity
+ Fully shielded and CE certified
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zgrzewarki, wykrawarki, formierki
hf welders, rf welders, roller die cutters
Stretch ceiling machines, Zemat TG
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Model ZD8W
High frequency welders ZDW type are intended for welding tarpaulins, tents advertisment billboards and other big size PVC foil products. Our welders with power outputs 8 – 30kW provide advanced technological features for optimizing productivity and manufacturing quality. Efficient, stabilized and smooth regulated HF generator (27.12MHz) provides efficient power for all welding and joining jobs with linear welds of up to 1000mm and width of 30mm.
Machine has computer controlling of PLC welding process, fast antiflash system and barrier protection from radiation. This welder has big production efficiency and it is easy in use. Optionally it has special rotating welding axis that enables setting any edge of weld without need of moving all fabric.
+ truck equipment (Tarpaulins)
+ tourists equipment (tents,pontoons,mattress)
+ trading tents
+ billboards advertising
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The only one folding and welding machine.
* The fully automatic folding and welding machine IL315 is a unique solution to weld hem pockets up to 300 cm.
* The operator only puts down the screen panel and the machine will fold and weld automatically the hem pocket within 25 seconds.
* The hem pocket size is adjustable between 25 and 65 mm.
* Several options are available such as joining and header welding
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General description : Impulse sealing machine for the contemporary sealing and coding of PE-AL/PE tubes
The impulse sealing machine TB 3 is a complete and innovative solution for the contemporary sealing and coding of plastic tubes.
Semi-automatic, operated by electromagnets, user friendly and compact table-top machine.
It can seal tubes of different lenghts, form 100 mm to 230 mm. It is supplied with an innovative temperature control system, which steady monitors, cycle after cycle, the real wire temperature, measuring the changes of the resistivity according to the modification of the temperature.
Complete with a punches code system. During the sealing phase the machine engraves on the seal an alphanumeric code of max 10 characters each tube.
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SUPRA MAX series ZDS4PX
Special Edition SUPRA MAX HF Welder is designed specifically for use in production of Stretch Ceiling (French Ceiling) interior design elements. The machine is equipped with special high grade welding/cutting electrode to achieve perfect straight line "invisible" seam. SUPRA HF Welder has universal application for both: PVC film welding and Harpoon welding with the use of special patented IAW™ "Inverted Airplane Wing" shape tooling. Cork coated work table allows handling of very thin and delicate films and backlit weld area helps to visually inspect weld precision and quality.
Pneumatically driven welding bar is moved up&down with the use of foot switches allowing the operator both to use both hands for exact material positioning under the electrode, while ZTG Safe DOWN™ anti-crush safety system and pneumatic lock down front gate assures the safe work environment.
+ Universal usage for PVC film and Harpoon welding
+ High weld precision and efficiency
+ C-frame modern design for excellent work ergonomics
+ Cork coated plexiglass worktable with weld inspection light
+ Precision electrode downstroke positioning slide
+ SafeDOWNTM anti-crush safety system
+ Smooth output power settings
+ Pneumatic front gate limiting HF emission
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SUPRA MAX series ZDS4PX
Special Edition SUPRA MAX HF Welder is designed specifically for use in production of Stretch Ceiling (French Ceiling) interior design elements. The machine is equipped with special high grade welding/cutting electrode to achieve perfect straight line "invisible" seam. SUPRA HF Welder has universal application for both: PVC film welding and Harpoon welding with the use of special patented IAW™ "Inverted Airplane Wing" shape tooling. Cork coated work table allows handling of very thin and delicate films and backlit weld area helps to visually inspect weld precision and quality.
Pneumatically driven welding bar is moved up&down with the use of foot switches allowing the operator both to use both hands for exact material positioning under the electrode, while ZTG Safe DOWN™ anti-crush safety system and pneumatic lock down front gate assures the safe work environment.
+ Universal usage for PVC film and Harpoon welding
+ High weld precision and efficiency
+ C-frame modern design for excellent work ergonomics
+ Cork coated plexiglass worktable with weld inspection light
+ Precision electrode downstroke positioning slide
+ SafeDOWNTM anti-crush safety system
+ Smooth output power settings
+ Pneumatic front gate limiting HF emission
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HF profile and tube welding units
Easy tubular pipes can also be manufactured by DREISTERN tube welding installations. Its true strong points may however be evidenced by demanding tasks. Should you, for instance, have to produce stainless steel tubes of outstanding quality or contoured tubes with complex cross-sections, then you ought to consult our specialists. Good solutions are seldom exclusively a question of modern plant components.
Laser profile and tube welding installations
For some profile and tube manufactures laser technology is still new territory. In fact, a lot of questions are being asked about this technology. The initial question is frequently: Is laser really the right solution?
More and more frequently our customers answer affirmatively.
TIG profile and tube welding units
An example: With our RSD50 thin-walled tube welding unit, we attain extraordinary diameter/ thickness ratios and excellent seam quality. Even without seam processing, the seam is hardly visible.
Composite tube manufacturing lines
Aluminum-plastic composite tubes are constantly being used in new applications. The reasons are quick installation, corrosion-resistance, and last but not least, lower costs. Hot /cold water pipes and chemical tubes are but a few of the many possible applications. DREISTERN cooperates with the leading extrusion manufacturer MAILLEFER Ecublens (CH) and supplies turn-key machines for very high productivity.
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Customize seam wedling machine with single wheel moving system, and special clamp tooling apply for the motor cover welding
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