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Modern Technology in Miniature Format
High efficiency
Unique temperature supervision
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Control electronics for DC and EC motors
1 and 4-quadrant servoamplifiers
Positioning control units
- EPOS P
- EPOS 2
Characteristics
- Matched to maxon motors
- Comprehensive range of cables and accessories available
- Customization if required
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- High Performance at Low Cost
- DC Servo-Motor Controller Supplies up to 30 W
- 20 MHz Encoder Input for High Speed & Resolution
- Macro Programmable Stand-Alone Functionality
- Network Capability for Multi-Axis Applications
- Non-Volatile EEPROM for Macros and Parameters
- Digital I/O Lines (TTL)
- Motor-Brake Control
- USB and RS-232 Interface
- Optional Joystick for Manual Control
- Works with All PI Micropositioners
The latest generation Mercury™ C-863 servo motor controller is even more powerful and versatile than its predecessors. Easy data interchange with laptop or PC is possible via the USB interface. The RS-232 interface provides for easy integration in industrial applications. The compact design with its integrated amplifier makes it ideal for building high-performance, cost-effective micropositioning systems.
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The R256 is a compact step motor driver and controller which is designed as a stand-alone option to the integrated motor/controller. This product offers the user the option to daisy-chain up to 16 of these units to meet multi-axis application demand. In addition, the R256 offers the user the ability to query various existing parameters such as the microstepping resolution, current position as well as the various speed settings. Visit www.LinEngineering.com today!
Features:
2.0 Amp Chopper (PWM) Driver with Controls
Operates from 12 to 40 VDC
Microstep resolution from ½ to 256 microsteps
Two digital I/O's and two fixed inputs
Stand alone operation with no PC
Single 4 wire bus linking up to 16 units
Fully programmable speeds, current, and acceleration
Stores up to 16 different programs (4kbytes of memory)
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AB425S: universal control unit machine drives for 1 servo motor and 2 stepping motors
- Control unit for Efka DC1500 or DC1550 motor
- and 2 stepping motors Efka SM200 and SM 250
- or 3. party products up to 60V and 5A phase current
- User customized programming of individual and even complex functional sequences in a higher programming language for specially designed sewing workplaces and sewing automats using Efka C200 compiler
- Synchronous operation of all drives
- X/Y function
- USB port for data storage uploading and downloading
- Updates via USB with email possible
- Flash technology, no EPROM
- Digital parameter setting directly on the control unit
- Programmable light barrier functions
- Integrated tread monitor function
- A range of HMI: Variocontrol V850 und VarioTouch V900
- 29 short-circuit proof outputs
- 28 digital inputs freely programmable
- 2 analog inputs
- 2 digital / analog converter output (0-10V)
- Operating hours counter
- Machine operating time monitoring with optical or acoustic signal for maintenance
- Expandable to other Efka drives via CANefka
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EBL-H-50-03 Amplifier (Hall Sensor)
Specially engineered for Portescap high performance Brushless motors, the EBL driver is ideal for applications where efficiency, high acceleration or safety features are key. Clearly identified inputs and outputs allow for easy startup.
Flexibility: Fully programmable features allow for maximum performance in each specific application. With a broad supply voltage range, this driver is capable of controlling the smaller 13 mm BLDC motors to the larger 30 mm motors.
Protection: Thermal, short and over current protection are included. An optional feature allows for current limitation at start up to protect surrounding equipment (i.e: the life of a battery pack in a medical respirator will be greatly improved). The internal current ripple control minimizes increases in motor heat.
Electrical Characteristics
Supply Voltage 5.5 - 50 V
Current Output 3 / 12 A
Speed Range 90,000 (2 poles)
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Servo Controls
Baldor offer a range of servo drives to cover many different applications. Drive products are available with the universal +/-10V interface through to real-time Ethernet solutions based on the open standard Ethernet Powerlink.
Baldor Servo drives control both rotary and linear AC servo motors, and are avialable from 1A single phase through to 33.5A three phase.
Baldor products help increase productivity, improve quality, work hard - and provide solutions for your application needs.
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IBL2403 Intelligent Servo Drive
PIM2403 Intelligent Control Plug-in Module
Flexible and cost-effective solutions specially adapted for distributed and coordinated control of motors of powers up to 75 W, voltages up to 24 V. The drives are programmable with the high-level Technosoft Motion Language (TML).
PIM2403 is the plug-in version of IBL2403. The plug-in design reduces the time needed to assembly a machine by changing screw type contacts for simple pins. You can now easily design a clean PCB that will house all the components, and get rid of all the cables.
Key Features:
- Suitable for brushless, DC brush and step motors
- Motion controller, drive and PLC functionalities in one unit
- 12-24 V logic and motor power supply
- 3 A continuous, 6 A peak current
- Programmable digital inputs / outputs and analog inputs
- Quadrature encoder, Hall sensors or linear Halls
- RS-232 and CAN / CANopen
- Compact design (65 x 58 x 19 mm) for IBL2403
- Plug-in design (59 x 42 x 20 mm) for PIM2403
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Drivert-300 is a digital mechanism with PWM system at 6.25 KHz with sinusoidal output current. It provides high performance standards for the control of SPEED, TORQUE and POSITION of synchronous permanent magnet (Brushless) servomotors up to 300 W.
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All-in-one motion control system. Combines a PLC, a sequential motion controller and AXIOM drive technology. Less space requirements with fewer components to wire and program. Intuitive set-up and configuration software for easy set up. ASCII and Modbus RTU interface.
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Servo Motor Controller PhyMac-3
3-Axes Servo Motor Controller with Integrated Contouring Control
- Nominal output current per axis: PhyMay-3X: 5 Arms, PhyMay-3XL: 10 Arms
- 8 digital inputs / 4 digital outputs, 3 of them with fast interrupt inputs
- Ethernet interface for monitoring and parametrization
- Programming with PhyMac-Comm
- Encoder inputs according to RS 422
- Feedback connectors: Resolver, Endat 2.1®,
- Sinus-Cosinus encoder or Hiperface®
- CANopen port for real time operation
- RS 485 port (e.g. for smart camera)
- Additional programmable optional interface for
- CAN, encoder input or encoder output for fourth drive
- Dimensions (HxBxT) in mm: 249x160x225 or 158x240x378
- Rail or wall mounting
- Optional: I/O extension to 12 inputs and 16 outputs
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Technical Data: DARC Smart
- 4-quadrant AC DC drive controller
- Can be integrated in the fieldbus system FBM
- CANopen via DS 402
- Travel profile generator
- Linear- and sin² t-ramps
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The NSC-3311 Series servo motion controller is a single-axis controller and amplifier designed for use with all Newmark servo motor stages. The controller can communicate with the host computer through an RS-232 or 10/100 Base-T Ethernet interface. With built-in high level functionality such as position tracking, contouring and teach/playback, programming the controller is greatly simplified.
The motion controller can operate as a stand-alone system through the digital I/O for synchronizing motion with external events. The NSC-3311 utilizes a 32-bit microprocessor to control the trajectory profile, acceleration, velocity, deceleration and program memory with multitasking for simultaneously running up to eight programs.
The NSC-3311 single-axis controller is commanded using virtually any programming language to pass simple ASCII command strings to the controller through the RS-232 or ethernet port. The command set includes conditional statements, event triggers, and math function.
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The ISC-1000 is a full-featured motion trajectory generator integrated with a high-performance, sinewave vector servo drive, designed exclusively for OEM use. The integration of a trajectory generator and a servo drive gives you the benefits of lower cost, smaller size, less cabling, fewer components, and higher reliability. This integration also provides a surprising performance enhancement.
For years, Teknic has proven the performance benefits of integrating position/velocity servo compensation with torque (current) control. With the ISC-1000, not only are the position, velocity and torque loops fully integrated and synchronized under the control of a dedicated DSP, but now the motion trajectories are also fully integrated. This integration had to be very carefully architected to deliver its full promise, and in the ISC-1000 the performance benefits are immediately evident. Ultra-smooth and quiet motion, extraordinary tracking accuracy and zero settling time, coupled with the advantages of lower cost, smaller size and higher reliability make the ISC-1000 an unbeatable choice for OEM motion control applications.
The ISC-1000 is fully compatible with ControlPoint - Teknic's distributed, open-architecture machine control system. ControlPoint offers the OEM machine designer a wide array of control components to allow interconnectivity (with standard Category 5 cabling) to just about any digital or analog sensor, stepper motor, digital servo drive, brushless servo motor, etc. from any manufacturer.
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The new drive concept from Baumüller: b maXX 4000
modular - scalable - open
b maXX has up to 11 drawers for plug-in modules and can therefore be individually adapted for special automation tasks. Special plug-in modules interface
b maXX, including interface adaptors for most standard bus systems. The plug-in b maXX-drivePLC module provides integrated intelligent control.
b maXX serves as a basis for both simple and complex automation solutions.
The requirements placed on machines and systems center on the ability to cope with future needs, flexible expansion capacity and simple adaptation with modified production processes.
Modular
b maXX can be adapted in line with the specific requirements of a given
application. The modular design guarantees that the drive system can be
expanded adequately. Plug-in modules equip the controller, for example, with control functions or additional field bus interfaces. This ensures that the user can benefit from cost-effective configuration since only the capabilities and computing power required for a specific job need to be purchased.
Scalable
The drive capabilities are expandable to meet the demands and requirements that are placed on a machine or system. The performance capability of b maXX extends from the simple to the highly sophisticated automation application. Functionality and computing power are selected relative to the application on the basis of a consistent hardware and software platform.
Open
b maXX offers access to automation bus systems. The field busses EtherCAT, CANopen, CANsync, PROFIBUS-DP and Sercos are fully supported. An OPC server is provided for the interfacing of visualization systems. Remote access to process variables within the drive PLC is also possible without additional programming.
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The compact controllers of series ARS offer advanced highly dynamic controller technology and flexibility in a broad output range.
The low-budget DSV series excels through its simple handling and the possibility for control without sensors using the INFORM system.
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The MC206X Motion Coordinator is based on Trio’s high-performance 32-bit DSP technology, providing unprecedented computational speed, flexibility, and connectivity.
Advanced FPGA techniques enable 4 axes of stepper and servo circuitry plus a master encoder input to be enclosed in a compact DIN-rail mounted package.
An expansion connector is incorporated to add a fifth axis or any other optional Daughter Boards. Up to 8 axes may be provided using the SERCOS Daughter Board.
User programs are written in Trio’s established and easy to use multi-tasking BASIC language. The powerful Windows™ based MotionPerfect development software allows access to edit, debug and monitor programs in the MC206X. Complex motion such as cams, gears, linked axes, and interpolation is made easy with Trio’s comprehensive BASIC command set.
The MC206X has 16 opto-isolated digital I/O (8 in, 8 bi-directional). High speed hardware registration inputs are available for each axis where highly accurate control is required for applications such as print and packaging lines. The I/O count can be expanded using Trio CANbus digital and analogue modules.
Trio’s MC206X offers wide communications capability with 2 RS-232 serial ports, 1 RS-485 port, 1 TTL serial port, 1 USB port and 1 CAN channel as standard.
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Brushed / Brushless D.C. Servo Controller
The RTC3000 and RTC4000 are miniature servo controllers with built-in amplifier for use in OEM equipment to control very small brushed or brushless DC servo motors.
The RTC3000 measures 3.68 x 1.815 x 0.35 inches and makes all connections on the long edge side. The RTC3000 operates from a 12 to 24 VDC source and switches 1 Amp of continuous and 3 Amp of peak current. The RTC4000 measures 1.18 x 2.15 x 0.50 inches. The RTC 4000 operates from a 12 to 24 VDC source and switches 3 Amp of continuous and 6 Amp of peak current.
The small motor controller outputs are protected from short circuit to each other, to supply and to ground. The 32K of internal program memory can be used by jumpering two signals together at the memory port. Alternatively, the port signals can be routed to an external memory module. Either way, the unit can be programmed in BASIC to operate stand-alone. Stand-alone programs can interact with all inputs and outputs of the RTC3000, affording total flexibility and a multitude of additional interface options. The controller communicates over RS232 and RS485. All signal ports have supply and ground to power external devices such as limit switches, encoders, hall sensors, etc.
Like the SmartMotor, both the RTC3000 and RTC4000 have an additional network port called AniLink that interfaces with a vast array of peripherals.
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HeiControl HCB servo drive controller
Our servo drive controller HCB has been developed for the handling of demanding tasks like speed, torque and positioning applications. Its regulation can be done via SPS-compatible digital and analog inputs or via field bus (CANopen). Its power output is - depending on the motor - up to 750W for operation in mode S1. Mains supply is effected via an active PFC. In order to reduce the noise level, the controller disposes of a temperature-depending fan control.
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b maXX 2000 - mini servo controller for power ratings under 1 kW
b maXX 2000 is the mini servo controller for applications under 1 kW. b maXX 2000, which comes in the built-in version b maXX 2300 and the control cabinet version b maXX 2400, together with the pancake motors, linear motors or the motors of the mini servo series DSD 28-36 from Baumüller, form the ideal system for low power ratings.
b maXX 2000 rounds off the converter and controller generation b maXX at the
lower end of the power range. The mini servo controller can be built into the control cabinet (b maXX 2400) or integrated into motors in the series DSD 28-26 (b maXX 2300). The integration of the controller and power electronics significantly reduces the amount of cabling that is required. Availability is significantly increased and maintenance is substantially reduced.
b maXX 2000 is a compact mini servo controller which harmonizes perfectly with the b maXX 4000 and b maXX 3000 series. The central functions relating to handling, operation and parameter structure are executed in the same manner as in the larger servo controllers of the b maXX series. Parameters are assigned to b maXX 2000 - similar to all the devices in the b maXX series - via WinBASS II.
The following control types are available for synchronous machines:
current control (sampling time 200 µs)
speed control (sampling times 1 ms)
position control (sampling times 2 ms)
b maXX 2300 supports the field bus CANopen and has:
digital I/Os 24 V / 0.5 A; 4 In and 4 Out
analog I/Os ± 10 V; 1 In and 2 Out (10 bit)
output reference voltage: ± 10 V
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The POSYS® 3004 (Designed & Made in Germany) is a PC/104 form factor board dedicated to high performance motion control applications with extensive interpolation functionality. The POSYS® 3004 is designed to control up to 4 axes of servo and stepper motors and provides hardware linear, circular, Bit Pattern and continuous interpolation which allow to perform the most complex motion profiles. Update rates per axis do not exist as each axis runs in absolute real-time mode simultaneously which makes these boards to one of the best performing motion controllers for up to 4 axes in the market.
The POSYS® 3004 in addition provides an on-board DOS-like RTOS with 8 MB SDRAM and 8 MB Flash RAM with integrated Web, FTP and Telnet server for communication purposes via the x3 RS232/RS485 serial, x1 Ethernet, x1 USB1.1 or x2 CAN 2.0b interface which enhances this board for a variety of connection solutions. This allows maintenance, executing, monitoring, updating and diagnostics to be performed easily via network, field bus, Internet or Intranet. The multitasking capability allows up to 12 tasks to be executed simultaneously. Together with the CoDeSys IEC 61131-3 Runtime library integrated, this board can be used for almost any kind of motion control application. An optional switch allows to choose between pure PC/104-Bus (Option; ISA-Bus) communication or any of the other communication possibilities which can be used in parallel mode.
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Unidrive SP Panel Mounted
0.37kW – 132kW
200V 1ph/200V 3ph/400V/575V/690V
High Performance AC & Servo Drive
Unidrive SP Panel Mount is a high performance drive module for system integration and stand alone applications.
Applications
Due to the inherent performance and flexibility of Unidrive SP, potential areas for its application are limitless, the drives’ intelligence and dynamic response allow it to be applied in the most demanding applications.
Benefits
Onboard programmable intelligence and generous connectivity allows the removal of external programmable logic and motion controllers, reducing costs and the cabinet size. Unidrive SP features 5 analogue I/O and 7 digital I/O as standard;
Drive option module slots future proof your investment, it also means you only fit the functionality you need, reducing costs and removing complexity. Unidrive SP Sizes 1 to 6 benefit from 3 option slots with the ultra compact Size 0 featuring 2 slots;
Available option modules include advanced automation controllers, world-standard fieldbus connectivity options and a comprehensive range of digital and analogue I/O interfaces and feedback devices;
Optional Internal Brake Resistors for Unidrive SP Sizes 0, 1 & 2 reduce your space requirement;
The built in EMC filter is suitable for most applications and can be easily removed where required. Optional external footprint EMC Filters are available where more rigourous standards must be met;
Safe Torque Off reduces system costs in machine safety designs;
IP54 through panel mount capability allows convenient heat dissipation and reduces cabinet size;
Operation with global power supplies 200V, 400V, 575V & 690V.
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AC SERVO DRIVE
15 to 300 A
1 x 230 V AC - 3x 400 V AC
- Analog input : 6 control modes (Position, Speed, Torque, 3 switching modes)
Easy operation
- I/O Input (254 positions)
- Field Bus interface: CANopen, Sercos, serial bus (GA1060/RS485)
DC SERVO DRIVE
20 to 30 A
50 V DC & 140 V DC
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MELSERVO - Servo technology that does more
Servo Amplifiers: MR-J3-A, MR-J3-B und MR-J3-T
Mitsubishi offer a wide range of Servo amplifiers to meet the demands of all types of applications. From standard digital pulse and analogue controlled amplifier through to dedicated SSCNET bus type amplifiers, there is a product for all circumstances.
• Realtime-Auto-Tuning
• Adaptive vibration suppression control function to suppress machine resonance frequency
• Advanced vibration suppression control for compensation of motion overshoot
• Compact and flexible design
• Communication via USB, RS-422
• Automatic servo motor recognition
• Torque-, speed- and position control mode is possible by using pulstrain/ analog input signals (MR-J3-A)
• High precision synchronisation of servo axes via „Plug-and-Play“ Motion network SSCNET III (MR-J3-B)
• Integrated positioning functions with CC-Link network (MR-J3-T)
• 6 different motor types
• Absolute detection system with 262144 Pulse/Rev. encoder as standard
• HF-SP/ HF-JP motor series have IP67 protection as standard enhancing their ability to withstand environmental hazards
Servo Motors: HF-KP/ HF-MP/ HC-RP/ HF-SP/ HF-JP/ HA-LP
Mitsubishi Servo Motors are made to high standards and offer a wide range of power, speed and inertia ratings providing a motor for all applications. Ranging from 50W through to 55kW and with specialist type motors available (flat “pancake”motors) the new motors of the MR-J3 series complete the line-up of products offered by Mitsubishi Electric.
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In many applications a custom servo drive is the only way to reach high levels of efficiency (cost, energy and environment), performance and reliability.
If you are looking for a custom solution with a fast time to market and the latest motion control technology, this is the right choice for you.
Ingenia has extensive experience in designing affordable custom products optimized for OEM's specific needs. We can develop the exact motor servo drive your application needs in just few weeks.
Custom servo drive power
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We can develop the digital servo drive controller with the power electronics your application needs.
The power may range from just few watts to several to several kilowatts.
Custom servo drive mechanical specifications
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Choose the desired size, connectors, layout and geometry.
We will develop the servo drive controller that best mechanically fits into your application by using the most advanced PCB and electronics design technologies.
We will facilitate the mechanical integration of the developed servo drive controller by providing you with its 2D/3D model.
Custom servo drive interfaces
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Specify us which communication interfaces do you need to communicate with the servo drive and we will include them. Some examples are:
RS232, RS485, CAN, Ethernet, SPI, I2C, etc.
And more…
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* Specific sensorless vector control algorithms
* Specific motion control modes
* Prototype validation complying with industrial standards (UL, CE, MIL spec)
* Series production (industrialization and manufacturing)
* …
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The TRM Range of Analogue Amplifier is a breakthrough in amplifier technology. Utilising the latest in electronic techniques, this compact current mode amplifier is capable of driving brushed DC Servo motors continuously at 100 volts and upto 20 amps depending on the model. Using the latest technology has enabled TRM to produce a small and very competitive amplifier.
Easily capable of fulfilling most applications requirements, the 10/100 is built onto a large heatsink and is enclosed in a case that also acts as a mounting bracket.
Connections are made via two connectors, one for the low voltage signals and the other for the higher voltage motor supply and drive connections.
The DC analogue amplifier has all the major features expected: Gain, Offset, Current limit control, Enable and Error indicators and a ± 10 volt input signal range.
The opto-isolated amplifier enable signal is capable of being driven high or low depending on the users application.
Main Features
24 to 100 volts DC input range
- 5,10 and 20 Amps maximum continuos
- Adjustable current limit
- Adjustable null offset
- Adjustable gain control
- Enable and Error indicators
- Current mode operation
- ± 10 volt command signal
- All functions easily accessible
- Enable High or Enable Low
- Built in heatsink*
- Mounting via four 4mm slots
- Current sense output 0-2.5 volts
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Epsilon EP
“Motion Made Easy”TM
230V Servo Drive Systems
Epsilon EP, the compact and easy to use servo drive, is scalable from a simple amplifier to a completely programmable 1.5 Axis motion controller. The Epsilon EP comes in 3 flexible models, and 5 drive sizes — 2.2A, 4.0A, 6.5A, 9.0A and 16.0A, able to deliver over 40Nm of torque at the rated motor speed.
3 functional configurations:
Base: Epsilon EP-B
This base drive is ideal for servo applications utilizing an external motion controller. The EP-B has the unique capability of combining an analog command with a preset velocity for trimming or advance/retard operations. The EP-B drive is an excellent choice for stepper replacements or centralized control systems.
Indexer: Epsilon EP-I or EP-IDN
The EP-I drive is a highly capable position controller that provides Home, Index, and Jog motion profiles. The EP-I has a unique alternate mode feature whereby it can perform an Index or Home function, and then switch to an alternate mode such as analog torque, analog velocity, or pulse follower mode on the fly! This compact indexing drive is a cost-effective solution for countless applications.
Programming: Epsilon EP-P, EP-PDN and EP-PPB
The EP-P drive provides the highest level of control by allowing the user to create complete user programs to sequence the motion control along with other machine functionality. The EP-P can be used to solve the most complex motion applications and still be easy-to-use because of the PowerTools Pro configuration software. With intuitive software and plenty of online help, programming this servo drive is easy; in fact it is “Motion Made Easy!”
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The servo amplifier series ECOVARIO covers a peak power range between 1.4 kW and 7.0 kW. ECOVARIO is suitable for operation of 2- or 3-phase synchronous servo motors, DC motors and EC motors. ECOVARIO offers a large variety of interfaces and functionality. Standardized field bus options such as EtherCAT, CANopen (also interpolated), or Profibus DP ensure a fast system integration. Customer specific enhancements are possible.
New: 2-axes servo amplifier ECOVARIO MiniDual, the cost-optimized PCB solution with a peak power of 2 x 0.45 kW.
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IPS210 Intelligent DC / Step Minidrive (2x12 W)
IPS110 Intelligent Control Plug-in Module (25 W)
Embed motion control, drive and PLC functionalities in small units (25 x 50 x 12 mm - IPS110) and (62 x 42 x 20 mm - IPS210). They are easy to integrate in motion control applications where space is critical. IPS110 is the pluggable version of the IPS210.
The IPS digital drives control DC and step motors up to 25 W (45 V, 0.5 A) with very low inductance, in open or closed loop modes. Operable in different stepper control modes, from open loop to closed loop stepless operation with encoder feedback, the drives work in either single-axis, multi-axis or stand-alone configurations.
Key Features:
- Fully digital 0.5 A stepper / 1 A DC brush amplifiers
- Motion controller, drive and PLC functionalities in one unit
- 5 V logic, 12-45 V motor power supply for IPS110
- 8-24 V logic and motor power supply for IPS210
- Programmable digital inputs/ outputs, analog inputs
- Quadrature encoder
- RS-232 and CAN / CANopen
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IBL2401 Intelligent Servo Drive
PIM2401 Intelligent Control Plug-in Module
High-performance digital servo drives with embedded intelligence, specially designed for motion control applications where space is dramatically limited.
Based on the latest MotionChip(TM) DSP technology, IBL2401 is a flexible, cost-effective, compact minidrive that controls motors with powers up to 25W.
PIM2401 is the pluggable version of the IBL2401. The plug-in design reduces the time needed to assemble or replace it.
IBL2401 / PIM2401 hardware structures integrate all the basic motor control functions and motion control functionalities on a single module. A series of I/O signals are available for easy interfacing with the application.
Key Features:
- Suitable for brushless, DC brush and step motors
- Motion controller, drive and PLC functionalities in one unit
- 6-24 V logic and motor power supply
- 1 A continuous, 3 A peak current
- Programmable digital inputs / outputs, analog inputs
- Quadrature encoder, Hall sensors or linear Halls
- RS-232 and CAN / CANopen
- Compact design (60 x 44 x 16 mm) for IBL2401
- Plug-in design (49 x 44 x 14 mm) for PIM2401
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