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Gelcoat spray-up is the first phase of the manufacturing process for polyester parts. Gelcoat defines colour, surface aspect and isolating capabilities of the part.
This thin and unique layer of laminate deserves special attention when being applied.
Matrasur Composites offers not less than 10 machines and numerous configurations and ancillaries in a comprehensive Gelcoat Range.
Our machines cover all kinds of spray-up conditions and outputs: small, medium and large parts, interior or on-site spray-up, manual, automated or even robotised configurations.
Every operator will find a good combination of ergonomics and environmental-friendly equipment in our Gelcoat Range.
Our machines are price competitive and of easy maintenance thus satisfying the highest requirements of profitability.
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Standard Patriot Gelcoater
Precision and accuracy are the keys to success and the Patriot™ Gelcoat Systems offer a positive displacement pump design that delivers highly accurate ratio control of ±0.1%.
Unique Patriot Pumping System
Catalyst-to-Resin Variances Less Than 1%
Lower Production Costs
Versatile Modular Components
This precision is the tool used to correct many of the quality issues, such as porosity, pre-release, post curing, cracking, alligatoring, inconsistent thickness and more that currently face composites manufacturers.
The Patriot™ Gelcoat Systems feature a deep induction heat hardened Fluid Section which is then coated with a thick hard chrome layer to increase the wear characteristics of the system, allowing it to run for longer periods.
Both the Fluid Section and Catalyst Pump on Patriot™ feature the new "self-healing" seal that has the lowest coefficients of friction available today. This seal does not require packing adjustments, and greatly reduces the problems associated with heat buildup and wear.
Patriot™ Systems are built with modular components to create the optimum configuration for your needs, and keeps you running. Utilizing quick-change components extends the system life and allows for little or no down time. The major components change out in 10 minutes or less.
Choose your preference: available in internal and external mix configurations that both deliver versatile and precise gelcoat performance.
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The high-performance gel coat spraying plant is based on the same technology as the standard plant. However, it is equipped with a big-volume high pressure pump and was particularly conceived for big surfaces to be found in the field of swimming pool construction and yacht construction. Due to its great delivery volume, the piston rod moves very slowly. As a consequence, this piston rod cannot warm itself up. Therefore, the wear of packings is reduced to a minimum. Due to the high pressure pressure transmission, the plant still has reserves enough even with thick-flowing gel coats and low temperatures.
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Patriot Multi-Color Gelcoater
Easy to setup, easy to operate, and easy to maintain with Magnum Venus Plastech's renowned durability.
Unique Patriot Pumping System
Catalyst-to-Resin Variances Less Than 1%
Lower Production Costs
Versatile Modular Components
Fewer parts, stainless steel where you need it, and a rugged design combine to make this system the operator's choice.
With a heavy duty stainless steel catalyst pump, this machine allows the operator to adjust the preferred setting with ease -- infinite catalyst percentage settings available with a simple adjustment.
The Patriot™ Multi-Color Gelcoat System allows the operator to feed a multitude of fluid sections, up to 6 colors standard and the ability to add additional colors as needed.
Precision and accuracy are the keys to success and the Patriot™ Gelcoat Systems offer a positive displacement pump design that delivers highly accurate ratio control of ±0.1%. This precision is the tool used to correct many of the quality issues, such as porosity, pre-release, post curing, cracking, alligatoring, inconsistent thickness and more that currently face composites manufacturers.
Both the Fluid Section and Catalyst Pump on Patriot™ feature the new "self-healing" seal that has the lowest coefficients of friction available today. This seal does not require packing adjustments, and greatly reduces the problems associated with heat buildup and wear.
Patriot™ Systems are built with modular components to create the optimum configuration for your needs, and keeps you running. Utilizing quick-change components extends the system life and allows for little or no down time. The major components change out in 10 minutes or less.
Choose your preference: number of colors and internal or external mix configurations that both deliver versatile and precise gelcoat performance.
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Polyurethane foams and elastomers are very reactive products that require highly accurate equipment solutions.
Matrasur Composites’ machines designed for the injection/cast include the new generation of high-pressure machines equipped with the innovative self-cleaning head.
In addition to this machine range, Matrasur Composites also supplies a series of polyurethane spray-up machines for foam, rim or elastomers. These machines are available in pneumatic and hydraulic configurations. Their application scope concerns the building industry as well as other industrial applications.
In this field, good advice remains the key to success, in particular when it comes to integrated systems in equipment lines.
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Resin spray-up is one of the first steps in the mechanisation of laminate transformation in the thermoset industry. Productivity improvements can be quite spectacular. Around 60% workforce savings can be reached through an efficient resin spray-up. Moreover, low pressure techniques with head mix and the latest nozzle technologies are particularly operator- and environmental-friendly.
Matrasur Composites offers a large panel of machines specially adapted for this application, covering most part sizes and compatible with all resins today.
At the heart of our range is the latest spray-up gun on the market. It is a needleless gun with head mix, versatile for all applications: not only resin but also gelcoat and fibreglass & resin spray-up.
A wide range of accessories (read-out systems, alarms, heaters, screens, etc) complement our machine range and help industrials achieve the best possible productivity.
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UltraMAX Chopper & Saturator
The MVP UltraMAX™ FIT® Chop system is THE ONE the other guys compare themselves to.
Rapid Access Design for easyacces
Low Pressure FIT® Technology
The MVP UltraMAX™ FIT® Chop system is THE ONE the other guys compare themselves to. The MVP UltraMAX™ FIT® Chop system delivers power, versatility and rugged construction for long lasting use. MVP's Rapid Access Design (RAD) serves you with easy maintenance, and reliable performance.
The MVP UltraMAX™ FIT® Chop system is the low pressure champion. If your goal is to make quality parts with minimal overspray and no wasted materials, then low pressure is the way to go. With the UltraMAX™ pumping system, the MVP FIT® Chop system utilizes the lowest pressure (15 - 30 psi) on the market.
The latest technology in emissions control is the patented FIT® (Fluid Impingement Technology). When you use FIT® technology, you can be assured you are armed with the latest state-of-the art weapon against harmful emissions. The MVP UltraMAX™ FIT® Chop system has the lowest emissions available.
Precision counts! The key to efficient FRP production is achieving a uniform laminate. With no splashing or bounceback and less air entrapment, the UltraMAX™ FIT® Chop system produces a stronger, more uniform laminate. Call today and let us create the solution for your FRP needs!
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As all WOLFANGEL products, the fibre spraying plants distinguish themselves by their simple handling and high reliability. After the working process, the flushing of the plant is easily and unproblematically done by flushing valves. 3 rovings can be cut at the same time with the cutter. Resin and catalyst are delivered by means of piston pumps, which are connected to each other via a dosing lever so that the dosing of resin and catalyst is always exact, independent of the delivery speed of the pump. Without additional valves at the cutter, resin and glass can be directed at the outlet lever of the gun. The standard type plants are equipped with a solid cart with a 2-piece boom. The cart is big enough for a 200 ltr. barrel and a 30 ltr. resin can. As optional, this unit can be equipped with a resin control, a revisable catalyst intake system etc.
Due to our low pressure system, the quantity of resin and glass is continuously adjustable so that the production of big and small component parts is easily possible with the same machine and this without having to change the pump pressure or the spraying valve.
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Simultaneous resin & fibreglass spray-up is nowadays employed in a great variety of applications.
Matrasur Composites proposes a series of spray-up machines which cover a wide flow rate range, from small complex parts to large parts.
These machines can be equipped with 6 different spray-up guns and 4 different fibre choppers.
Contact us in order to determine together the chopper unit that adapts the best to your application. Rollers and other accessories complement our chopper systems.
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Features
The reliable ARO 3:1 diaphragm pump provides High Volume Outputs with gentle pumping action.
This pump system has NO troublesome pistons, cylinders or seals to create high maintenance caused by the coarseness of the typical granite chips.
The catalyst is metered by an mechanically linked slave pump, utilizing the advantages provided by a heavy duty diaphragm pump.
RimCraft RCP-4000 Catalyst Pump. Adjusts catalyst ratio with simple turn of the knob.
RGG-2005 High Volume Spray Gun offers the simplest design with the highest output on the market. TRUE Straight-Thru Bore design eliminates the need for cumbersome static mixers allowing for Higher material flow with less restrictions. Simple, easy to maintain gun with NO needles or seats.
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RimCraft set out in the mid 90's with the hope of improving technology in the processing of gypsum based products. Since then RimCraft has become the leader in providing tomorrow's gypsum processing technology TODAY!
RimCraft builds systems for spraying (GFRG) and dispensing catalyzed gypsum products. These products are used primarily for the Glass Fiber Reinforced Gypsum, GFRG, indoor architectural markets. Although we build standard systems, our ability to customize is where we really shine. The RimCraft Gypsum Spray Systems will also spray polymer modified gypsum (FMG), opening up the market for outdoor applications.
The RimCraft Gypsum Spray Systems were designed, engineered, and constructed to process gypsum materials in production environments, unlike competitor's systems on the market that were intended to process other materials such as cements. Take a closer look at the RimCraft Gypsum Spray Systems and you will easily notice why RimCraft has become the Leader in Gypsum Processing Technology.
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With this efficient and cost effective process, the small parts to be coated are fed into the encapsulated rotating drum, as bulk material. One or alternatively two spraying automates spray the coating material uniformly onto the small mass produced parts, which roll off one from the other. These parts may consist of various plastics, elastometers, metals or wood. Either water or solvent based lacquers can be used.
ROTAMAT R 90 C
The flagship of the model range, the ROTAMAT R 90C, has got a new standard design. Encapsulation of the drum as well as various automating components increases the spectre of applications.
This premium system is perfectly adapted to individual requirements and guarantees highest flexibility and productivity. The drum can be anti-adhesion coated with PTFE and equipped with five quickly exchangeable drums (as an option). No matter whether simple, delicate or geometrically complicated parts have to be coated, parts which leave the R 90C are “ready to install”. The unique shape of the ROTAMAT spraying drum, destined for a “real” processing volume of 75 litres, the parameter-controlled angle of inclination as well as variable speeds are perfectly, computer-controlled, adapted to the rolling behaviour of the small parts. The parameters are reproducible and are, combined with the spray quantity control, the basis for optimum application of lacquer.
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The Contractor Equipment Division provides spray equipment for contractors in the painting, roofing, texture, corrosion control and line striping markets. The Industrial/Automotive Division provides equipment in four areas of application: sealant and adhesives, process, liquid finishing and protective coatings. The Lubrication Division provides products for fast oil change facilities, service garages, fleet service centers, automobile dealerships and industrial lubrication.
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paint spraying equipment,paint machine,painting machine,painting equipment
Technology Parameter
Spraying Painting Machine SPM1300
Max Spraying Width 1300mm
Max Spraying Thickness 125mm
Max Feed Speed 10m/min
Spraying Gun 8pcs
Working Air Pressure 0.5~0.8MPa
Power 14.5kw
Overall Size(mm) 4200×3850×2520
Weight 2000kg
paint spraying equipment,paint machine,painting machine,painting equipment
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AutoJet Spray Controllers from Spraying Systems Co. accurately monitor and control any type of spray application. Turnkey automated spray systems ensure that your entire spray system -- spray nozzles, pumps, sensors and all related components -- works together for optimal results.
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Spraying Systems Co. has been the leading designer and manufacturer of spray equipment for over 60 years. GunJet spray guns were developed to serve all your cleaning and rinsing needs. Whether your application requires a gentle spray or a strong solid stream, GunJet spray guns are dependable and efficient, making them the best solution for all types of cleaning and rinsing applications. Experience the comfort and control GunJet spray guns can provide for your cleaning and rinsing applications. Contact your local Spraying Systems Co. representative or visit our Web site @ www.spray.com and try a GunJet spray gun today.
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Process Description
The Combustion Wire Spray process employs a set of drive rolls powered by an air turbine or an electric motor to draw a metal alloy wire through the combustion spray gun. At the gun nozzle, fuel gas of acetylene, propane, hydrogen or MAPP is mixed with oxygen in precise volumetric proportions using a siphon plug and ignited to create a flame, which is then shaped at the gun's air cap by compressed air. The metal wire is fed concentrically into the flame, melted and atomized by the compressed air, and the molten droplets are propelled towards a prepared surface where they solidify and bond to the substrate to form a coating.
Combustion wire spray is a common choice for machine element repair and corrosion coatings. Either hard (higher melt temperature) or soft (lower melt temperature) wires can be used.
Features of the Combustion Wire Spray Process:
- Applies a range of metallic alloys and pure metals for restoration, corrosion coatings and other purposes
- Configurations from economical manual systems to fully automated production systems are available
- Can be portable for on-site coatings
- High spray rates with low gas consumption
- Coatings can be machined to final dimensions and finish
- Masking of areas that should not be coated is possible
- Coating of internal geometries is possible
- Very simple to operate and maintain
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SPRAY MATIC series Impregnation-Spraying Machine
(SPRAY MATIC 250/100, 300/300, 300/400, 300/600)
Spraying machine made for applying solvent or water based impregnating products, on square, rectangular, circular or shaped wooden profiles or beams.
The items are at first impregnated with the atomised product and then brushed to remove any excess primer. The result is uniform treatment and colouring of all the surfaces of the profile, without smears or stains.
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RSP (Rapid Solidification Process) Tooling uses a system that is able to spray molten steel onto a ceramic negative. While the steel is spraying the ceramic negative must spin and change angle in order to create an even distribution.
Once the spray is complete, a 30lb-40lb steel deposit is left on the ceramic which must be left alone for aproximatly 90 minutes to cool. After that period has passed, the below image is what is left over.
This newly formed pattern will now be sent to the machine shop where it can be cut to fit its designed application.
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Almeco offers solutions for:
* Adiabatic cooling
* Dust and odor suppression
* Air humidification
* Adiabatic boosters (a capacity increase for dry coolers)
These installations use high pressure misting techniques and are used in a wide range of industries: agriculture, textiles, steel, print shops, …
Adiabatic boosters
Where normal dry coolers fail (for example due to high temperatures during the summer months), adiabatic boosters can supply additional cooling.
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