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Chemineer Agitators are robust, simple and designed for ease of maintenance. The drive has a minimum of moving parts, while NC machining of the housing and the subassemblies ensures trouble-free interchangeability and precision parts mating.
Engineered for the ultimate in process compatibility, Chemineer manufactures a range of agitators to suit almost all applications
Available in drive sizes from 0.25 to 1,000 kW - even more for specialized applications. A wide selection of mounting methods, materials of construction, shaft seal rings, shafts, impellers and accessories can provide the best turbine agitator for virtually any process.
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In the delivery state (clamping ring barrel) the material is prepared and conditioned for use and transfer to the industrial spray gun. Due to the pneumatic lid lifter, an empty barrel can be replaced easily with a full one. System components:
- Lid for attaching apparatus
- Pneumatic lid lifting centre
- Agitator (electric or pneumatic powered)
- Pump with material professional filter
- Agitator switch off when lid is lifted pneumatically
- Pneumatics professional fittings
All agitators are tested and certified in accordance with ATEX 94/9/EC. Versions without explosion protection are also available.
10 years of delivery guarantee for spare parts |
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| FLUX offers a complete range of industrial mixers for agitating, mixing, stirring or homogenizing operations within containers of 30 to 30.000 Litres. The complete range of mixers is based on a modular design, allowing the user to select the individual component parts to meet his specific requirements. |
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Standard range: HELISEM®
The HELISEM® line, including three standard professional mixers, is designed for economical mixing solutions, available with short deliveries. It has a broad range of applications, including professional water treatment, fine chemicals and end-products industries.
Open and Sealed professional tank up to 250 m3.
Custom-made range: ROBIN®
The ROBIN® line of customized mixers is ideal for complex processes running in extreme conditions, best suited to the requirements of hydrometallurgy, the chemical and petrochemical industry, and fine chemicals. The list of possible applications includes industrial alumina refining, fermentation, polymerization, phosphoric acid, resins and high viscosity products, to name but a few.
Pressure up to 250 bar
Temperature up to 350 °C
Volumes from 0.010 m3 to 10,000 m3. |
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Differents types:
Direct Drive Agitator - Air Powered direct drive agitator assembly with 1/2 hp manufacturer of air motor and a three bade propeller to keep materials in suspension even with high solids.
Indirect Air Motor Drive - Standard duty, smooth running with gear reducer, 1/2hp, 15:1 ratio, 20 to 120 RPM. Inc throttling cock, professional fittings and industrial hoses for connection to air supply on tank lid. Air consumption is approx 6CFM @ 50RPM.
Reciprocating Air Motor Drive - 180° reciprocating action provides excellent agitation of all types of materials. Particularly important for waterborne shear sensitive materials. Very low air consumption
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| Flygt industrial mixers are used in a wide range of mixing duties such as solids suspension, liquid blending and destratification. Submersible mixers have a compact design, which together with Flygt’s installation methods makes them easy to install both in new and existing tanks. They can be found in operation at industrial wastewater treatment plants, on oil and gas rigs and supply ships, in aqua and agriculture and in the steel and metal industry. Unlike their dry-mounted counterparts, submersible mixers provide unlimited freedom of positioning and orientation. By utilising this freedom, the mixer jet is allowed to develop and create efficient mixing of the entire volume. Flygt’s compact mixers are made of stainless steel and provide a cost-efficient alternative for most mixing applications. |
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The HELISEM® line, including three standard industrial mixers, is designed for economical mixing solutions, available with short deliveries. It has a broad range of applications, including professional water treatment, fine chemicals and end-products industries.
Open and Sealed professional tank up to 250 m3. |
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The ROBIN® line of customized industrial mixers is ideal for complex processes running in extreme conditions, best suited to the requirements of hydrometallurgy, the chemical and petrochemical industry, and fine chemicals. The list of possible applications includes industrial alumina refining, fermentation, polymerization, phosphoric acid, resins and high viscosity products, to name but a few.
Pressure up to 250 bar, 350 °C.
Volumes from 0.010 m3 to 10,000 m3. |
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Fixed Angle Applications - For blending, homogenizing and temperature uniformity duties
Swivel Angle Applications - For tank cleaning operations and the preventions of harmful sludge build-up
Pipeline Power Industrial mixers - For the petrochemical industry
Unique Advanced Propeller Design - Featuring high pumping, high thrust, minimum power draw, no cavitation, solid reliability
Unique Side Entry Mixer Tank Shut-Off Device - Permits the bearings specifications and mechanical sealing to be changed under full tank conditions
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Made in lengths of up to three meters, complete with PVC support plate. They may be supplied, with axial-flow or centrifugal flow, with a rotation speed from 2800 to 600 rpm on the work they have to perform.
Due to their constructional detail they are suitable for use in purification and neutralisation plants and for the mixing of reactants, additives and flocculants in tanks with volumes of up to 20 m³. |
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Alltech produces agitators for all kinds of applications:
Type B19 agitators are available for applications requiring impeller speeds from 750 to 1,500 r.p.m.
Type B20 industrial mixers are gear driven agitators for impeller speeds of 44 to 200 r.p.m.
Shafts and impellers are available in the following materials: SS 316 Ti, rubber coated steel, PP or PVDF coated.
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Sterling Halberg sludge professional mixers of the MFS type ensure intensive treatment of sludge is possible in cylindrical, cylindrical-spherical or egg-shaped digesters. By reversing the flow direction important progress requirements are fulfilled.
• TECHNICAL DATA
- Flowrate:350 – 7200 m3/h
- Speed:1500 – 420 rpm
- Direction of rotation:cw and ccw
• FEATURES
- uniform operation in either direction
- heavy duty construction
- low energy consumption
- suitable for digesters of concrete and steel
- automatic lubricating system
- direct drive
- uniform distribution of temperature
- sturdy propeller construction
• ADVANTAGES
- thorough and uniform mixing
- long term use without dismantling
- low operating costs
- adaptable installationlow cost of up keep
- no V-belt maintenance
- improved sludge fermentation
- suitable for many different sludge conditions |
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Agitator exclusively designed by ITC with 6 spouts, three of the radial with a centrifugal movement to produce a rotation of liquid, and three of them axial to stir the bottom
Direct transmission shaft in stainless steel |
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Competence in Mixing Technique
WILO has been developing and manufacturing submersible pumps suppliers for water disposal and sewage treatment for several decades. Products which have proved successful in heavy-duty use in pumping stations and sewage plants.
Machine equipment for sewage works has been added to the company’s product range over the last 20 years. In 1986, this gave rise to the Environmental Technology Division and the submersible professional mixer product series. |
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The GBM is conceived as universal professional mixer for powders, fibres granules, liquid injection and reaction.
The GBM mixer includes a single mixing rotor. The mixing paddles are designed for high homogeneity and mixing efficiency. With a comprehensive choice of options, the GBM can be configured for many different processes including reaction mixing.
The mixing paddles rotate with variable speed. Froude numbers between 0.7 and 3.0 are reached. This mixer can therefore work in many different processes and working conditions.
The applications are the following:
Chemicals, Agro-Chemicals, Professional detergents, Plastics, Dyestuffs, Pigments, Plaster, Rubber, Glue, Food, Construction Chemicals, Industrial and Sewage Sludge. |
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The Silverson AX range of High Shear Rotor/Stator professional mixers is designed to bridge the gap between laboratory scale mixing operations and larger production units. Ideal for pilot plants, research institutes and hospital pharmacies etc., AX models have a capacity of up to 50 litres, depending on product viscosity. A complete range of interchangeable workheads is available, allowing the user to match the unit’s mixing action to their process requirements. All AX range models can be supplied with a spring assisted adjustable bench stand.
The standard Model AXR is powered by a single phase motor, offering variable speed up to a maximum of 3500 rpm. All wetted parts are constructed in grade 316 stainless steel. The unit is finished in a tough, easy to clean, non-chip white nylon coating.
Increased power is offered by the AX3, which can be supplied with a range of 3 phase hoseproof, TEFV or ATEX approved Flameproof motors. With a maximum speed of up to 6000 rpm with an industrial inverter, the higher rotor tip speed makes the AX3 suitable for more heavy-duty applications including particle size reduction.
The AX/AIR is powered by an intrinsically safe manufacturer of air motor, designed for use in flameproof areas. This 0.33 kW unit also offers variable speed up to a maximum of 3000 rpm.
The AXV has an inverted workhead, which draws materials downwards into the workhead from the surface of the mix. This was developed to overcome the problems traditionally experienced with light powders which tend to float or “raft”. The increased surface movement also makes the AXV suitable for some higher viscosity products.
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Cut your mixing time by up to 90%
A Silverson high shear batch mixer doesn't simply mix, it emulsifies, homogenises, solubilises, suspends, disperses, disintegrates solids and accelerates reactions. Each mixer, with its precision engineered Silverson rotor/stator workhead, far outperforms conventional industrial mixers, cutting processing times by up to 90%, improving quality, product consistency and process efficiency.
Features include:
• Interchangeable workheads for maximum versatility
• Capacities from 4 to 30,000 litres
• Minimum aeration
• Models for open or sealed pressure/vacuum vessels
• Mobile floor stands |
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mikromakro®-mixing means the systematic use of static mixers of different geometries and sizes. Basically, a rough but well distributed pre-homogenisation is achieved in the makro-mixer, while a perfect homogenisation is realised in the following mikro-mixer. Fluitec CSE-X® industrial mixers are well established and proved for industrial mixing processes of highest demands. Standard CSE-X® mixers consist out of 4 to 12 bars. The final design, the arrangement and the sizes of mikromakro®
mixing elements, however, are customized to its individual application. |
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Silverson's line of lab mixers are suitable for the widest variety of applications - mixing, emulsifying, homogenising, disintegrating, dissolving - and will process volumes from as little as 1 ml up to 12 litres with an efficiency and flexibility unmatched by other machines.
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| Static mixers are well established and widespread in all fields of chemical process technology. It is characteristically for static professional mixers, that, in contrast to dynamic mixers, only the media to be mixed are in motion. The liquids or gases are mixed by pump energy only, while the geometrically strong defined Fluitec mixing elements in the tube remain in position. |
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The professional mixer/heat-exchanger CSE-XR was developed and patented by Fluitec AG. It is the most important invention in the static mixing technology of the last 20 years.
The CSE-XR is mainly used for temperature conditioning of highly viscous liquids at laminar flow. A strongly defined and well controlled homogeneity is guaranteed in any situation as well, as a very narrow residence time distribution. The reason for this excellent performance is its geometry, which is consequently based on the geometry of the most efficient static mixer type, the CES-X.
The very high radial mixing efficiency constantly ensures an intensive flow against the internal heat transferring tubes, thus allowing a
the compact design of this device.
Multitube industrial heat exchangers are often not dedicated for scale-ups. Problems occur mainly in cooling processes at laminar flow conditions, when the product can "freeze" in particular tubes, due to its increased viscosity at lower temperatures. Uncontrolled residence time distribution and maldistribution are thereby leading to a bad process control.
Monotube heat exchangers (tubes with a double shell) can be built much smaller, if using static mixers. The mixing elements are improving the surface renewal rate significantly.
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Static mixers are well established and widespread in all fields of chemical process technology. It is characteristically for static industrial mixers, that, in contrast to dynamic mixers, only the media to be mixed are in motion. The liquids or gases are mixed by pump energy only, while the geometrically strong defined Fluitec mixing elements in the tube remain in position.
Among others, static mixing elements can be applied in the following fields of application:
mixing of pumpable fluids
dispersing and emulsifying of insoluble liquids (cleavage)
mixing of reactive liquids
mixing and homogenisation of polymers (hot-melts)
contacting of gas and liquid phases
mixing of gases
tempering of viscous media
In contrast to empty tubes, static mixer possess a very high efficiency for self-cleaning.
Wear of static mixers is negligible due to the lack of any moving parts.
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Static mixers are well established and widespread in all fields of chemical process technology. It is characteristically for static professional mixers, that, in contrast to dynamic mixers, only the media to be mixed are in motion. The liquids or gases are mixed by pump energy only, while the geometrically strong defined Fluitec mixing elements in the tube remain in position.
Among others, static mixing elements can be applied in the following fields of application:
mixing of pumpable fluids
dispersing and emulsifying of insoluble liquids (cleavage)
mixing of reactive liquids
mixing and homogenisation of polymers (hot-melts)
contacting of gas and liquid phases
mixing of gases
tempering of viscous media
In contrast to empty tubes, static mixer possess a very high efficiency for self-cleaning.
Wear of static mixers is negligible due to the lack of any moving parts.
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A315
Recommended for gas-liquid dispersion and mass transfer-controlled applications
Can improve mass transfer by 30% compared with Rushton turbines
Decreases shear rates up to 75%
Can reduce energy costs up to 45%
Improves yields in shear-sensitive processes
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Over 40 year's operational experience
Gear or belt drive options
Rugged, heavy duty design for extended service life
Mechanical seal supplier is standard supply
Minimum maintenance requirements
Manufactured on modern computer controlled machining devices
Positive tank shut off device
Optional tank man way adaptors are available
High efficiency cast propeller
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