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SonoWeld® 1600 Microprocessor:
Performs spot welds, as well as wire-to-terminal and wire-to-wire welding
Joins up to 10 stranded wires from flat flexible circuit to multi-connection terminals in a single pulse.
Micro-processor controlled system allows storage and recall of over 250 weld protocols.
Digital display allows selection of welding modes by time energy or distance, with automatic frequency control and overload protection.
Outputs 1,500 or 2,500 watts of power to weld nonferrous similar or dissimilar metal assemblies, including copper to aluminum.
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SpliceRite WS2016 / WS2026 Wire Splicer:
Creates a true solid state metallurgical bond with the lowest possible voltage drop, and minimal energy consumption
Produces no arcs, sparks or fumes, and does not melt the wires
Microprocessor controller welds by height, energy or time, and can recall up to 250 weld protocols
Bonds wire bundles even if the wires are oxidized
1500 and 2500 watt power supplies are available
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Foil Splicer MS-5010B
Continuous seam welding and splicing units used in virtually all U.S. foil mills.
For thin aluminum and copper foils up to 0.006" thick and 72" wide
Seams and splices are produced faster and cleaner than by any other method.
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The AmTech Seam Welder utilizes the latest ultrasonic technology to maintain the highest levels of quality, performance and efficiency. Ideal for continuous welding of aluminum and copper foils at speeds up to 22 meters per minute. Uses ultrasonic energy for low cost,clean and efficient operation. Tool life can exceed one million meters of weld. The complete UltraSeam 20 consists of two modules: the power control system and the weld head. The power control incorporates a 3,000 watt, 20 kHz power supply and a DC motor speed control. Amplitude is electronically adjustable to enable welding of a range of materials, thicknesses and operating speeds. The weld head is extremely rugged and features heavy duty tapered roller bearings, A DC motor provides variable bi-directional speed control. A pneumatic cylinder and pressure regulator permit easy adjustment of the weld force.
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The Ultrasplice 2032 is an ergonomic wire splicing system to produce high-quality splices at the lowest cost operation. It can splice from 0.7 to 32 mm sq. Precise, programmable adjustment of splice width. Programmable sequencing of splices for automatic switching after a preset number for optimum efficiency. Has patented Anti-Side-Splice feature.
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The power and benefits you need
2000X Series - Totally digital. Components and stand-alone systems; 15, 20, 30, and 40 kHz frequencies. Hand-held models and OEM components.
2000X Systems are available in 20, 30, and 40 kHz. The power supplies have increased power output for all frequencies: 20 kHz units are rated at 1250, 2500, and 4000 Watts 30 kHz is available in 750 and 1500 Watts; and 40 kHz are available in 400 and 800 Watts. Four levels of control are available.
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SureWeld 20™ Ultrasonic PlungeBonder™
Versatile and powerful machine seals large, multiple-layer or difficult-to-bond materials
Ideal for sealing box-style filters and filter bag ends, plus a variety of plastic assemblies and packaging
Accommodates different thicknesses of materials
Superior repeatable performance
Customizable welding horns, nests, and fixtures
Available as full press or actuator only for integration into an automated production line
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RingMaster
Attaches heavy-weight felted filter bags to rigid plastic collars
Strong, reliable bonds are completed in less than 10 seconds
Eliminates stitch holes that cause leaks, and thread that can get caught in pumps
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Dukane's next generation of technologically advanced ultrasonic welders for plastics assembly are available in 15, 20, 30, 40, 50 and 70 kHz frequencies. These components are available as single units or standalone assembly systems, or they may be integrated into automated machinery.
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Sonobond Plastic Bonders Offer Unique Advantages:
Rectangular support columns for deflection-free operation
Leveling plate for frustration-free set-ups without shims
Built-in "T" slot and toe clamps for secure fixture holding
Repeatable and uniform bonding over entire weld area
Easy integration into assembly lines
Quick-change converter/booster/horn for easy maintenance
Precision downstop and Vernier scale for superior control
Widest selection of 20, 35, and 70 kHz units available anywhere!
Standard or microprocessor-controlled power supplies that can be attached or mounted separately!
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SpliceRite WS2016 / WS2026 Wire Splicer
Creates a true solid state metallurgical bond with the lowest possible voltage drop, and minimal energy consumption
Produces no arcs, sparks or fumes, and does not melt the wires
Microprocessor controller welds by height, energy or time, and can recall up to 250 weld protocols
Bonds wire bundles even if the wires are oxidized
1500 and 2500 watt power supplies are available
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Filter Collar Bonder™
Designed for attaching plastic circular collars to nonwoven filter bags
Suited for low-production assembly of bag filters for chemical and industrial liquid applications
Can assemble between 50 and 80 bags per hour*
Six-step welding process takes as little as 45 seconds to produce a reliable 360-degree bond
Speeds production by eliminating need for adhesives
Easy and quick tooling changes to accommodate collars from four to seven inches in diameter
Minimal training required
*For assembly of up to 200 bags per hour, Sonobnd's RingMaster™ is the machine of choice
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Manual ultrasonic cutting or welding
Depending of the sonotrode, this very compact and flexible unit, allows to make cutting or welding oprerations.
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Ultrasonics with its Omega III range of welding machines using the very latest digital generators, quality monitoring controls and its very own Windows based software control, MecaWin. MECASONIC is presently using this latest technology to open more and more opportunities in various fields of plastic hole punching and food cutting solutions.
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Ultraseal® ST-40HS Plastic Tube Sealers
The ST-40HS is an advanced ultrasonic tube sealing system that uses ultrasonic energy to scrub through stringers and contaminants to produce a hermetic seal on most tube materials, including laminates.
A variety of seal patterns are available with date coding easily accomplished at the time of closure.
Some of the major benefits of our ST-40HS are:
Simple installation: The ST-40's compact design is easily installed on all types of filling machines.
Reducing rejects improves productivity: The ultrasonic sealing process seals through product contamination and cuts rejects to less than 1%.
Superior cosmetic appearance: The ultrasonic process eliminates flash and 'ears' often associated with other methods.
Fast: Depending on tube size and material, the ST-40HS operates at rates of up to 80 tubes per minute.
Quick changeover: Versatile tooling requires no changes from tube style to tube style.
Quick start-up: The ultrasonic process requires no warm up time and allows immediate start-up at the beginning of a shift.
Low operating costs: The ultrasonic process is energy efficient. It only uses power when sealing, and does not have to maintain tool temperature.
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The servopneumatically controlled ultrasonic welding machines of the Dynamic Series have integrated speed and force control. In order to give maximum welding strength to the multiphase structure of semicrystalline polymers, Dynamic Series machines are also equipped with force profiling whereby plastification during the welding process can be adjusted. This guarantees maximum precision and thus perfect welding results.
- Calibration feature
- Highest repeatability with process optimized force profiling
- Suitable for validation
- Can be housed in sound enclosures SSK and is suitable for integration into special purpose machines
- High process reliability
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Used in industries of Plasturgie, the Car, Packaging and the Textile, the LIXEA welder series BA welding with ultrasounds of static use of type is proposed to carry out presses.
It makes it possible to carry out weldings of variable geometry, and this on thermofusible materials thickness being able to reach several Misters.
The principle consists in carrying out the action of welding on a against-tool proposed with plane geometry or relief to accentuate the action of welding and to carry out a particular design of welding
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Dukane's new 40 kHz, 600 watt pistol grip hand probe is an ergonomically-friendly pistol grip made of soft rubber for a comfortable feel. The compact size of this light weight tool, weighing just under .46 Kg (1 lb.,) makes it ideally suited for assemblies that are difficult to reach or too large to be assembled by a press system.
The new hand probe utilizes Dukane’s exclusive patented solid mount technology using no 0-rings for minimal deflection. Use of rugged strain reliefs, switches and industrial connectors ensures reliable operation. The unit is also compatible with all Dukane power supplies and comes with an 8 foot shielded cable. Standard wrenches can be used for ease of tool changing. Another feature of Dukane’s new hand probe is a hook for counter balance mounting or hanging for operator ease of use.
Dukane hand probes are also useful for short production runs of components requiring spot welding, staking and inserting and offer the advantages of ultrasonic assembly for a low initial investment.
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The Ultraseal 20 Ultrasonic Metal Tube Sealer is a portable, heavy duty 20 kHz ultrasonic welder tooled to seal and cut off charge tubes used in refrigerators, air conditioners and capillary and bulb temperature sensors.
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RINCO ULTRASONICS AG offers handwelding- and cutting units for several application areas. The HW35-3 is suitable both for classical welding operations as for example the riveting, beading or spot welding and for the cutting of fabrics, nonwovens and films. Depending on the specific application the handgun HG35-1 ensures absolute user comfort. The hand cutting unit HC35-3 was built especially for textile applications and allows to cut and seal fabrics in one working process without fraying or carbonizing.
With its handunits in the 20kHz- and 70kHz-frequenca area RINCO's product range also allows cutting- and welding operations of smaller and bigger size.
- Ideal for spot welding, riveting, beading or cutting with template horns
- Configurable with RL and SL generators
- Rugged construction for optimal sound propagation
- Protected cable duct
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SINAPTEC conceived a range of equipment of assembly to ultrasounds, used in industries of Plasturgie, the Car, Packaging and the Textile:
The LIXEA welder is proposed for a manual use.
From its ergonomics, it can be used as tool with hand or into fixed on a stand
The LIXEA welder can be implemented for all the applications of welding of small to average power that it is in statics or dynamics.
It also makes it possible to carry out weldings of variable geometry on thermofusible materials being able to reach several Misters.
A bag of transport allows its arrangement and its use on external site.
This model also exists for the cutting of the technical textiles (LIXEA cutter standard ha)
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Last generation ultrasonic portable generator US 150 series.
It has been designed and manufactured for the welding and the assembling of small dimensions plastic pieces such as riveting, little insets insertion and welding of very small pieces.
This fully digital generator it is easy to use, it’s equipped with a backlight display and with a keyboard to enter the needed parameters.
It is possible to regulate the vibration amplitude and length.
Menus in different languages are available and can be easily personalized.
The US 150 transducer is contained into an anodized aluminium carter and it is equipped with a level switch to start the ultrasonic welding cycle.
The transducer weight and dimensions are extremely limited.
The US 150 easy of use, the full set of available functions and its low price, make this generator only one of its kind.
The US 150 generator is available in different configurations. Of particular interest is the version Open Frame, this means without the metallic housing.
The generator is an electronic board with the possibility to be placed inside of an electric panel and the panel with display placed in an easy and accessible place. This version is used in the manufacture of special machines with ultrasonic welding of smaller pieces.
The Open Frame version transducer is contained in a stainless steel carter and can be realized on specific customers’ request.
For the communication with other control and management systems, the US 150 generator is furnished of Can communication port.
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Butt to butt ultrasonic web splicing
1 or 2 steps splicing operations, depending on requirement (cutting / ironing) :
- Ultrasonic cutting operation
- Possibility to iron a hot spliced joint to flatten and reinforce the joint
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The ultrasonic welding generators: DG machine, DG system & DG rack have been developed for the ultrasonic welding machines.
Reliable, these generators are all digital and allow a high quality monitoring control.
Technical data:
Power from 500 to 4 000 watts
Frequency 20, 30 & 40 kHz
Voltage 230 V 50 Hz
Dimensions 135x540x140mm
Ethernet connexion
Automatic tuning frequency during the welding process
Fitted out the last generation of microprocessor: RAM7 32bits
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The ultrasonic welding generator "ACU" is suited for the operation and control of ultrasonic welding machines of the "Dynamic Series". In addition to the three different welding modes (time-, travel- and energymode) and the optimized force profiling the ACU features an electronic amplitude control. The optionally available software "ACUcapture" enables the download of welding parameters and graphics directly from the generator to the user's computer. "ACUremote" allows to modify the parameters whereby a remote maintenance is possible.
- Real time operation
- Graphic display
- Interfaces for data analysis and parameterization
- welding data as well as for remote maintenance
- Simple adaptation to special purpose machines
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Since Sirius Electric has been founded, it has been characterised by the way of designing and manufacturing sonotrodes. The sonotrodes can be fit to most of the ultrasonic welders on the market. Each sonotrode is manufactured taking in account all the typical welding features. The materials used, aluminium, titanium or hardened steel, are chosen with respect to cost and application.
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SINAPTEC created a product range common to welding and the cut.
The assembly with ultrasounds applies to any type of materials thermofusible, plastic and textile technical in the textile and packing, plasturgie, motor-car industries.
this process makes it possible to weld closely or to cross, deburr, punch...
The equipment of welding or cut SINAPTEC is composed of a generator of energy and an applicator of energy (an electromechanical converter which transmits the ultrasonic vibrations to the tool)
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Dukane Patented Ultrasonic MPC Multi-Probe Control
The MPC unit is designed for assembly systems where one ultrasonic power supply is sequenced to several ultrasonic probes. Coupled with a Dukane ultrasonic generator our unique Control and Process monitoring profile is available for each individual probe.
Some of the patented features include:
* Fully protected from improper programming and power line irregularities
* Binary coded selection inputs prevents selection of 2 probe relays
* Logic interlocks prevent selection changes when ultrasound is on
* Ring-down monitor allows relay switching only when voltage is off
* Fault monitor detects a shorted relay coil driver and halts operation
* Hold-up time of internal supplies - designed to ride-out any line problem.
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The enclosures SSK-J, SSK-F and SSK-K are suitable for the quieter operation of 20 kHz-ultrasonic welding machines
- High sound absorbtion
- Base unit for optimum working height optionally available
- Actuation using two-hand start, in accordance with CE standards
- Sound measuring reports of the Swiss Accident Insurance Fund (SUVA) confirm
compliance with the relevant EU-directive
- Easy access through front door
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By using the high-frequency welding process, Thimonnier has developed a line of sealing presses to assemble PVC panels which are used in the manufacture of the following items:
swimming pool liners,
above-ground swimming pools,
swimming pool covers,
truck and train tarps,
industrial tarps,
inflatable structures,
taut structures,
shelters,
tents, canopies,
solar protection,
awnings...
The machines may be rail-mounted for performing large welds with programmable travel. Manual and semi-manual solutions are also available.
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