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-Robust technology and design
-High tolerance of up to 1.000 % overload
-Plug-and-play installation
-High accuracy, High resolution
-Hermetically sealed to IP68
-Interfaces: RS485, Profibus DP, DeviceNet, 4-20 mA, 0-10 V
-Digital filters
-ATEX certified
-3 years warranty
-Patented worldwide
The shockproof digital load cell is based on a capacitive measurement principle where a non-contacting ceramic sensor is mounted inside the load cell body. As the load cell contains no moving parts and the sensor is not in contact with the load cell body, the load cell tolerates shocks, torsion, and very high overloads and sideloads. Therefore, the mechanical installation of the load cell can be done without expensive and complicated mounting kits and overload protection devices.
The electrical installation of the digital load cell is pure plug-and-play as the signal from the non-contacting sensor is directly converted, compensated and calibrated by a microprocessor to a digital load cell output in grams, kilograms, or Newton. Measurements and status codes are transmitted as RS485 data on a single wire coaxial cable (RG-58) which may be up to 100 meters long.
The technology and mechanical design of the Eilersen load cells is covered worldwide by a number of patents.
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-Robust technology and design
-High tolerance of up to 1.000 % overload
-Plug-and-play installation
-High accuracy, High resolution
-Hermetically sealed to IP68
-Interfaces: RS485, Profibus DP, DeviceNet, 4-20 mA, 0-10 V
-Digital filters
-ATEX certified
-3 years warranty
-Patented worldwide
The shockproof digital load cell is based on a capacitive measurement principle where a non-contacting ceramic sensor is mounted inside the load cell body. As the load cell contains no moving parts and the sensor is not in contact with the load cell body, the load cell tolerates shocks, torsion, and very high overloads and sideloads. Therefore, the mechanical installation of the load cell can be done without expensive and complicated mounting kits and overload protection devices.
The electrical installation of the digital load cell is pure plug-and-play as the signal from the non-contacting sensor is directly converted, compensated and calibrated by a microprocessor to a digital load cell output in grams, kilograms, or Newton. Measurements and status codes are transmitted as RS485 data on a single wire coaxial cable (RG-58) which may be up to 100 meters long.
The technology and mechanical design of the Eilersen load cells is covered worldwide by a number of patents.
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Sensors of industrial weighing in shearing, entirely welded stainless and seals IP68. Sensor 3510 is especially used for applications of weighing on hoppers, plates of weighing, and applications of measure of force. Exist of 300 kg to 5000 kg with homologation IOLM in 3000 divisions
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If you have special requirements for your measurements, why not rely on transducers and sensors that optimally match your specific application? We develop and manufacture customized transducers for you that meet your specifications. Benefit from the market leader's experience and competence to get your custom-designed sensor.
Measure weight using customized transducers from HBM - also available as multi-component transducers!
Benefit from the proven high quality, delivery reliability and global availability you already know from our standard range of products.
- Flexible design and quantity - be it small or large quantities. With or without amplifier - it's your choice
- Quick development and manufacturing - Rapid engineering and rapid prototyping make it possible
- Reliable through our competent After Sales service, two-year warranty, DKD calibration and ISO9001 certification
...at an excellent price/performance ratio!
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Responding to specific projects is a part of our strength.
Are you looking for a solution for which no available component is to be found on the market? We will help you solving your problem by means of one of the special load cells we already realized or by developing a custom made model. Our design team will assist you in your project, from its very beginning till its complete realisation. Designing and realizing new solutions are our specialties; it belongs to our company's culture. During the last years, we have developed more than 1500 models and applications, from single part till medium and great serial production. We can present you a documented proposal including quotation within short time.
Even a part of an existing machine can, under certain conditions, become a force transducer measuring tension or compression. Transducers that will respond to your need at particularly competitive prices.
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Sensors of industrial weighing in inflection, entirely welded stainless and seals IP68. Sensor 355 is especially used for applications of weighing on hoppers, plates of weighing, machines of conditionings and applications of measure of force. Exist of 5 kg to 250 kg with homologation IOLM in 3000 divisions
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Sensors off industrial weighing in shearing, entirely welded stainless and seals IP68. Sensor 3510 is especially used for applications off weighing one hoppers, punts off weighing, and applications off measure off force. Exist off 300 kg to 5000 kg with homologation IOLM in 3000 divisions
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SCAIME offers a wide range of load cells allowing to provide the best solution for all the weighing applications.
- Capacities from 1kg to 200t
- OIML R60 approval up to 6000d
- All modes of demounting of load:
Single point
Compression
Bending, shear beam
Traction
- Different materials and degrees from protection allowing to optimize the cost ratio/performance
- Complete range Certified ATEX
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An extensive range of products for the use in the process industry, covering all accuracy levels, various automation needs and communication demands.
The applications range from level control by weight, flow by weight, bulk weighing of silos, standard batching, weighing and batching of agitated vessels and batching control in parallel including recipe handling in larger systems.
- High accuracy
- Superior installation properties
- Withstands up to 100% side load
- For hard environmental conditions (IP67)
- Covers most applications
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Extensometer 178 of Vishay Nobel was especially developed for the applications of level weighing and monitorings on existing or new silos of a few tons to several hundred tons.
Extensometer 178 is a gauge sensor of extensometry which transforms a mechanical deformation of the foot of the silo according to the weight into an electrical signal (mV/V) directly proportional to the load applied to the foot of the silo.
This sensor has many advantages:
Easily plantable on existing silos
No major modifications
Control nonintrusive level
Measuring accuracy from 1% to 4% of the Payload
Very good alternative to the traditional weighing of the silos
Directly exploitable signal of measurement by electronic standards for gauge sensors
Very Quality positive ratio/Price
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Utilising many years of load cell and transducer design and manufacturing experience, Flintec is able to provide a custom strain gaging service on customer supplied components. From low volumes through to serial production, Flintec can provide a cost effective and reliable service to OEMs.
For customers requiring solutions to force measurement problems, Flintec is able to supply custom designed and manufactured load cells, transducers, application parts and electronics or even complete sensing solutions.
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FLINTEC load cells are designed to meet the most stringent
accuracy requirements. Certifications have been obtained
from Weights & Measures Authorities, worldwide. Single Point load cells are available in the capacities 6kg to 2000kg and include Accuracy Classifications GP,
C1, C3, C3 MI 7.5, C4 and C4 MI 7.5 according to OIML R 60;
Beside the aluminium Single Point Load cell Flintec offers total stainless steel construction and complete
hermetic sealing, making them suitable for use in the toughest industrial environments.
ATEX versions available.
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Weighing and Batching
An extensive range of products for the use in the process industry, covering all accuracy levels, various automation needs and communication demands.
The applications range from level control by weight, flow by weight, bulk weighing of silos, standard batching, weighing and batching of agitated vessels and batching control in parallel including recipe handling in larger systems.
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FLX
Bending Beam Load Cell
> 3000/6000d OIML
> 50/100/200 kg
FFX
Bending Beam Load Cell
> 3000/6000d OIML
> 300/600/1500/3500/5000 kg
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Eilersen Electric also offers its expertise to customers with special requests where the capacitive technology can often be the solution to challenging applications.
Examples of customized solutions are: Stress measurements in roller bearings, Web tension measurements in paper and plastic foil manufacturing equipment, Monitoring of construction equipment, Load measurements in commercial vehicles etc.
* Classes OIML C1 to C6
* Atex versions
* Uncomplicated mechanical installation without protecting devices
* High overload and sideload capacity up to 1000 %
* Patented high reliability sensor - stainless steel, laser welded to IP68
* Uncomplicated electrical installation - coax cable only
* RS485, Profibus, Devicenet, CAN bus to PLC's, PC's, etc. and EE instrumentation
* 32 bit data word does away with dead weight compensation
* Withstands welding voltages and ESD to IEC 1000-4-4
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The quality of spot welding depends on the force applied by the electrodes as well as on the intensity of the welding current. Within such a control program, the measurement of the force applied by the electrodes is extremely important for ensuring constant production.
That is why we have developed this equipment to measure the closing force of the grips that may be used during the final stage or during periodic maintenance. The end-pieces are interchangeable and can be used to measure force with various shapes of electrodes, the minimum closing dimension being 0.12 in.
This new instrument leverages the robustness, quality and precision of the Centor instrument family, which are specially designed for mobile use in a production workshop.
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The quality of spot welding depends on the force applied by the electrodes as well as on the intensity of the welding current. Within such a control program, the measurement of the force applied by the electrodes is extremely important for ensuring constant production.
That is why we have developed this equipment to measure the closing force of the grips that may be used during the final stage or during periodic maintenance. The end-pieces are interchangeable and can be used to measure force with various shapes of electrodes, the minimum closing dimension being 0.12 in.
This new instrument leverages the robustness, quality and precision of the Centor instrument family, which are specially designed for mobile use in a production workshop.
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The additional force sensors are recognized by all the CENTOR Star and/or Dual force gauges and torque gauges, and they can complete a set of force/torque measurements at a very reasonable price.
The sensor characteristics are stored in the memory of an electronic circuit located inside the sensor connector.When the CENTOR Star or Dual instrument is switched on, the information is collected from the central memory and the instrument is automatically configured: it takes into account the type of sensor, its maximum capacity and its calibration data without the operator having to make any calibration adjustments.
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When a FANUC Robot is fi tted with the FANUC „Force Sensor”, it enables the robot to perform High Precision assembly operations such as meshing of gears and close tolerance insertion of parts.
The Force Sensor can also be utilised when the robot is used to perform precision grinding and polishing applications.
FORCE GUIDED INSERTION
Force Control allows the insertion of shafts and pins into matching holes using the force sensor.
FORCE GUIDED PHASE MATCHING
The Force Control enables the assembly of gears and other mechanical components via phase matching.
FORCE CONTOURING
This function controls the force so that the robot constantly pushes the surface along the taught trajectories.
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BZA made of aluminum
The radial force sensors of the BZA series are suitable for the direct measurement of web tension forces which occur in the manufacturing and further processing of webs.
The sensors are used like any common flange house bearings for the measurement of tension forces. Depending on the flow of the web and the distribution of the load, the sensors can be used single sidedly or as a pair of sensors.
Features
Tenfold overloading
Light weight design made of special aircraft aluminium
Very cost effective solution
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FemtoTools sensors are highly precise and highly productive force sensing tools, which can measure forces down to nanonewton (10-9).
Conventional force sensors are usually based on strain gauges and can only measure forces down to milli-Newton (10-3). Our FT-S270 and FT-S540 are produced in a special manner, which is already successfully used in the IC industry, and allows to operate (work) in a unique (an unreached) force sensing range between the atomic force microscope (AFM) and conventional force sensors.
The individual calibration of the FT-S270 and the FT-S540 force sensors guarantees a high measurement accuracy and readout speed. A calibration data sheet is delivered for each individual sensor.
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The F/T force and torque sensors provide full six-axis force and torque sensing with high factor of safety. The F/T can be mounted to a robot arm or any tooling where multi-axis force/torque sensing is needed.
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FUTEK Advanced Sensor Technologies Multi Axis Load Cell are designed to measure a multiple of forces and moments simultaneously with a single Load Cell.
Multi Axis Load Cells can accurately measure up to six components (3 forces and 3 moments) of load. For example, Independent strain gauge bridges are used to measure three directions of force: Longitude, Latitude, and Vertical, as well as, the moments about each force direction. Separate receptacles or cables are provided for each axis of measurement. A careful structural analysis has been done to isolate the forces and moments, which results in a reduction of cross-talk sensitivities.
All designs are one piece flexures, machined and gauged to give optimum output, stiffness and durability. For example, one of our more innovative designs, the Stick Shift/Gear Shift Knob Transducer offers a lightweight, robust feature comprised of Anodized Aluminum and weighing as little as 9 oz. Its special ergonomically designed cover contains anti-slip notches for proper handling coupled with less hand strain on the user.
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Multi-component force measurement places high demands on the measuring device. The characteristics of the force vector to be measured largely determine the result. The size and direction of the force application point, as well as the dynamics, should have as little effect as possible on the process.
With the new Kistler Type 9327, 9347, 9367 and 9377 sensors, our company's established experience and know-how is now available even for multi-component force measurements carried out by the customer. The precisely preloaded measuring elements are easy to fit and, as they come ready calibrated from the factory, they can be used immediately for multi-component force measurements.
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Series 261A
Triaxial 3-component dynamic force link, ICP®
- Automotive Chassis and Other Vehicle Dynamic Measurements
- Monitor Cutting Tool Forces and Detect Tool Wear
- Provide Feedback for Force Limited Vibration Testing
- Measure Input Forces for Modal and Structural Testing
- Measure Impact Forces During Drop Testing and Crash Testing
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For over a decade, FUTEK Advanced Sensor Technology has been supporting the Automotive Industries’ sensor requirements in endurance testing, validation, verification and qualification. Our Automotive Load Cells are designed to fit a wide range of applications from component testing to full assembly. Specialty products such as our Low Profile Spike Resistant Pedal Force Sensor, Bi-Axial Stick Shift Sensor, and Compact Seat Belt Sensor are selected and fully trusted product throughout the Automotive Industry.
Any of our Automotive Load Cells can be easily modified or customized to meet your requirements. The standard models are often available in our stock making it available for 24 hour shipping. All Load cells and Force Transducers are manufactured in the US. All Sensors are available with in-line signal conditioned amplifier and or TEDS / IEEE1451.4 option.
• Custom Strain Relief
• One piece construction suitable for endurance testing
• Low Profile Height
• Light Weight
• Available in Tension, Compression, and Multi-Component Loads
• Removable Mounting Plate
• Spike Resistant
• Excellent Off Center Loading
• Operating Temperature of -60° F - 200° F
• Capacity ranging from 10 lb to 100,000 lbs
• Utilizes Metal Foil Strain Gauge Technology
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If you have special requirements for your measurements, why not rely on transducers and sensors that optimally match your specific application? We develop and manufacture customized transducers for you that meet your specifications. Benefit from the market leader's experience and competence to get your custom-designed sensor.
Measure force using customized transducers from HBM - also available as multi-component transducers!
Benefit from the proven high quality, delivery reliability and global availability you already know from our standard range of products.
- Flexible design and quantity - be it small or large quantities. With or without amplifier - it's your choice
- Quick development and manufacturing - Rapid engineering and rapid prototyping make it possible
- Reliable through our competent After Sales service, two-year warranty, DKD calibration and ISO9001 certification
...at an excellent price/performance ratio!
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|
Responding to specific projects is a part of our strength.
Are you looking for a solution for which no available component is to be found on the market? We will help you solving your problem by means of one of the special load cells we already realized or by developing a custom made model. Our design team will assist you in your project, from its very beginning till its complete realisation. Designing and realizing new solutions are our specialties; it belongs to our company's culture. During the last years, we have developed more than 1500 models and applications, from single part till medium and great serial production. We can present you a documented proposal including quotation within short time.
Even a part of an existing machine can, under certain conditions, become a force transducer measuring tension or compression. Transducers that will respond to your need at particularly competitive prices.
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Testweld™ KR1000 Robot Welder Force Monitor (For measuring electrode force on resistance welding guns)
ADVANTAGES:
• Robot checking of Electrode Force
• No need to stop robot cells for force checking
• Very fast payback
• Alerts operators to immediate faults & variations
• Can eliminate scrap due to weld deterioration
• Reduces equipment damage and wear
• Keeps force within preset limits
• Gives early warning of equipment deterioration
• Continuous robot operation via go/no go signals
DESCRIPTION - KR1000:
Stand alone analogue output force sensor. Supplied for direct plug and play replacement to commonly existing units.
The target pads remain spatially the same. Robot reprogramming for test position is not required.
The monitor is preset to Zero on no load but can be simply adjusted by the user if required.
The innovative design of the KR1000 force head makes it far less susceptible to errors induced by electrodes not being perpendicular to the target pads.
Exacting construction standards guarantee this instrument is of greater accuracy than other monitors of this kind.
Multiple testing during construction further assist in achieving the superiority that we have set out to achieve.
When coupled to its onboard electronics package the sensor is preset for zero load & calibrated
to a known (NPL) standard.
The KR1000 is robust, durable, reliable, and accurate. KR1000’s have been installed on Car Manufacturing lines since 2005 and have been in constant use without failures.
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Testweld™ Hand Held Electronic Force Gauge
An ergonomically designed hand held force gauge.
ADVANTAGES
User comfort "'Ergonomically" designed - for ease of use
One piece unit
Very high accuracy
Swivel head allows access to difficult to reach positions
As with all welding procedures, it is important to eliminate as many variables as possible in order to achieve optimum welding consistently over long periods.
Electrode force is one of the critical parameters in obtaining repeatable, reliable resistance spot welds.
Force can vary because of variable factory air pressure, water in the air lines causing air cylinders to deteriorate and loss of air pressure due to worn seals.
This self contained instrument uses a cell with a force sensor to provide accurate digital read out for auditing weld electrode forces.
Accuracy of this instrument is better than 0.2% and can be switched to read 0-2000 kg, 0-20.00 kN or 0-4400lbs.
In cases of difficult access the head of the swivel head gauge can be swiveled at least ±72º up or down and rotates at least ±90º. Once the desired position is reached it can be fixed by a simple hand tightened knob. A 90 mm long handle is provided for optional use with 2 mountain positions either in-line or at 90º.
A support wrist strap is attached to the gauge so that in the event that it is forced out of the operators hand by misaligned electrodes, it need not fall to the floor and be damaged.
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