Visual quality control system

Overview
Machine vision solution for inline quality control of packaging processes. Ensures correct filling, reliable capping, accurate labelling and full traceability across production lines.

Primary inspections

• Motion/presence control
• Capping and seal inspection
• Filling level detection (transparent and opaque)
• Label inspection including 360° and wrap‑around checks

Applications and capabilities

• Verify cap presence and seal integrity (cap, neck and mouth inspection)
• Detect overfill/underfill for bottles and containers
• Confirm label presence, position and print quality (360° inspection available)
• Inspect tray and tin seals
• Detect empty containers and count bottles in boxes
• Check package orientation for circular and non‑circular items
• Inspect cartons and secondary packaging
• Detect foreign objects inside containers
• Verify presence of manuals or accessories in packs
• Code inspection (OCR/verification) and support for traceability
• Automatic rejection and separation on the production line

Industries

• Food & beverage
• Pharmaceuticals & medical devices
• Automotive components
• Electronics
• Logistics and packaging manufacturers

Technical specifications

• Solution type: Inline packaging inspection using machine vision
• Inspection modes: 360° container inspection, wrap‑around label inspection, tray/tin seal inspection
• Checks performed: capping, filling level, label presence/position, foreign object detection, code inspection, counts, orientation
• Suitable for: bottles, cans, trays, cartons; transparent and opaque materials; circular and non‑circular packages
• Line actions: reject, separate, presence/absence verification, traceability logging
• Manufacturer: AIS Vision Systems