Color for sheets visual quality control system REV 360

AI-powered

Product overview
The AIS REV 360 COMPACT is a 360° quality inspection system designed for canned goods and other containers. It integrates AIS-developed electromechanical components, lighting and in-house Deep Learning software to inspect 100% of production in real time without reducing line speed and adapts to cylindrical, square and other container geometries.

Key features

• Full 360° unwrap inspection of 100% of production without pre-orientation.
• Standard four high-resolution color side cameras; optional top-view camera for additional coverage.
• Compact stainless-steel construction and AIS-developed lighting system with insulating dome to prevent external light interference.

rosepetal AI
At the core is AIS’s proprietary Deep Learning engine, rosepetal AI, combining high-resolution color vision and machine learning models to detect a wide range of anomalies automatically. The package includes rosepetal OCR for reliable code reading and traceability.

Detected anomalies

• Physical defects: dents in the metal; critical double-seam failures such as false seams, second-operation roll failures, sharp-seam/lip defects.
• Design and labeling errors: printing/lithography defects; missing, damaged or misplaced labels (360° label inspection).
• Traceability issues: failures reading batch codes, expiry dates and barcodes via rosepetal OCR.

Imaging and inspection approach
The standard configuration uses four high-resolution color cameras for side inspection and an optional top-view camera. This camera array enables a precise unwrap of the container so the system inspects the entire surface at production speed without special orientation requirements.

Electromechanical features

• Stainless-steel housing suitable for industrial environments.
• Compact, ergonomic design for easy integration into existing lines.
• AIS-developed lighting protected by an insulating dome to avoid interference from factory lighting.

Advanced software features

• No-programming setup: example-based configuration for fast operator setup.
• Cloud backup: secure storage of recipes, images and production statistics.
• Profiler: remote recipe creation from a single sample or digital design.
• Statistics logging: detailed production run data to support continuous improvement.

Customization and optional elements

• Progressive or impact reject systems.
• Accumulation zones for rejected products.
• Conveyors and centering devices.
• Laser or ink marking readers.
• Integration with TrazAIS traceability and serialization software.

Summary
The AIS REV 360 COMPACT delivers 360° Deep Learning inspection for canned goods and packaging to help ensure product integrity, support brand protection and optimize manufacturing processes. All electromechanical design, lighting and AI software are developed by AIS.

Technical specifications

• Model: AIS REV 360 COMPACT
• Inspection coverage: 360° full-wrap inspection; inspects 100% of production in real time
• Cameras: Four high-resolution color side cameras (standard) + optional top-view camera
• AI engine: rosepetal AI (in-house Deep Learning) with rosepetal OCR for code reading
• Defect detection: dents, double-seam failures (false seams, second-operation roll failures, sharp-seam/lip defects), printing/lithography errors, missing/misplaced labels, barcode/batch/expiry reading failures
• Construction: Stainless-steel housing suitable for industrial environments
• Lighting: AIS-developed lighting system with insulating dome to prevent external light interference
• Integration: Compact ergonomic design for easy line integration; supports conveyor and centering devices
• Optional systems: progressive/impact rejectors, accumulation zones, laser/ink marking readers
• Software features: example-based no-programming setup, cloud backup of recipes/images/statistics, Profiler for remote recipe creation, statistics logging
• Traceability: Integration with TrazAIS serialization and traceability software
• Development: 100% AIS technology (electrical, mechanical, lighting, AI software)