Automatic welding workstation Servoline

Overview
Servoline is a manual servo welding workstation delivered as a plug & weld solution. Its servo actuation replaces pneumatic cylinders to eliminate the need for compressed air in manual welding, providing consistent force control, adaptive welding modes and simplified maintenance.

Fast start-up

• Delivered factory pre‑set for rapid commissioning
• Single system supplier model ensuring component compatibility
• Wireless intuitive interface (Bluetooth) for access to welding parameters and data

Optimum weld quality

• Adaptive welding mode compensates automatically for process variations
• Servo force control improves repeatability and reduces impact on sheets
• Elimination of slamming reduces part damage and rework

Servoline features

• Servo‑actuated manual welding guns and dedicated Servoline controller
• Compact, lighter guns with adjustable strokes for improved ergonomics
• Soft Squeeze operation for reduced electrode and tip dresser wear

Reduced capital cost

• Savings on compressors, piping and air treatment equipment
• Approximately 50% fewer spare parts compared to pneumatic systems

Reduced running costs

• No compressed air required
• Electrode wear reduced by ~20% with servo touch
• Servo actuators maintenance‑free up to 7.5 million cycles or ~6 years
• Lower maintenance costs due to elimination of seals, valves, filters and gauges
• Reduced downtime thanks to fewer parts, higher reliability and quick removable covers
• Single point of contact for system support and troubleshooting

Environment, ergonomics & safety

• Lower carbon footprint by removing compressed air systems
• Elimination of contaminated aerosols from air valves
• Noise reduction: acoustic pressure reduced by approximately 2.5x
• Reduced vibration and improved operator comfort
• Reduced risk of musculoskeletal disorders due to elimination of slamming
• Complete range of accessories for application flexibility

Available variants / controller frames and common features

• CMS — Frame: C; Secondary voltage measurement: Yes; Design force: 6 kN; Controller Type: Servoline; Design current: 16 kA; Adaptive Mode: Yes
• CZS — Frame: C; Secondary voltage measurement: Yes; Design force: 6 kN; Controller Type: Servoline; Design current: 16 kA; Adaptive Mode: Yes
• XMS — Frame: X; Secondary voltage measurement: Yes; Design force: 6 kN; Controller Type: Servoline; Design current: 16 kA; Adaptive Mode: Yes
• XPS — Frame: X; Secondary voltage measurement: Yes; Design force: 6 kN; Controller Type: Servoline; Design current: 16 kA; Adaptive Mode: Yes
• XZS — Frame: X; Secondary voltage measurement: Yes; Design force: 6 kN; Controller Type: Servoline; Design current: 16 kA; Adaptive Mode: Yes

Technical characteristics / specifications

• Product name / series: Servoline
• Controller type: Servoline
• Design current: 16 kA
• Design force: 6 kN
• Adaptive welding mode: Yes
• Secondary voltage measurement: Yes
• No compressed air required for operation
• Servo actuators maintenance‑free up to 7.5 million cycles or ~6 years
• Electrode wear reduction ~20% with servo touch
• Reduced spare parts and simplified maintenance