Pneumatic manipulator ATIS Manipulator

with gripping toolcratecombined motion

Overview
An industrial manipulator designed to lift, tilt and empty crates with progressive, controlled and safe movements. The system provides pneumatic or mechanical assistance so operators guide loads without effort, reducing strain from repetitive handling and incorrect postures.

Why automate the emptying of crates?

• 1. Safety and ergonomics Manual lifting and twisting increase the risk of musculoskeletal injuries; the manipulator removes these motions from the operator's routine.
• 2. Reduced physical fatigue Repetition causes fatigue and loss of concentration; assisted handling lowers exertion and microtrauma risk.
• 3. Smooth, controlled emptying Progressive tilting and adjustable emptying rate enable safe handling of fragile or liquid contents.
• 4. Improved line efficiency Automating lift-and-empty steps reduces cycle time, unnecessary manual operations and downtime.

How the manipulator works
The unit adapts to multiple crate sizes and weight classes while maintaining stability and safety. Key features include:

• Dedicated or universal gripping systems selectable by crate type
• Controlled vertical lift for precise positioning
• Smooth rotation and progressive tilt for jolt-free emptying
• Intuitive controls designed to minimise operator error
• Customisable frame for integration into existing production layouts

Conclusion
Automating crate handling and emptying enhances workplace safety, reduces operator strain and increases production continuity. The manipulator delivers immediate ergonomic benefits and measurable improvements in line performance.

Technical characteristics / specifications

• Function: lifting, tilting and controlled emptying of crates
• Assistance: pneumatic and/or mechanical weight reduction
• Grip: dedicated or universal grippers available
• Motion: controlled vertical lift and smooth rotation with progressive tilt
• Controls: intuitive interface with minimal error margin
• Integration: modular frame adaptable to existing layouts
• Adaptability: supports multiple crate sizes and weight ranges
• Suitable for: fragile or liquid materials due to controlled emptying rate
• Benefits: reduces operator strain, improves ergonomics and increases line efficiency