Band saw HBE610-1256GA

miterhorizontalfor aluminum

Overview
The HBE610-1256GA is a high-performance automatic mitre band saw engineered for automatic sawing of structural steel, profiles and pipes. It features electronic mitre angle adjustment, servo-motor saw feed, Behringer cutting pressure control, automatic guide arm adjustment and a double clamping vice. An inclined band wheel design and vibration-damping cast components extend blade life and ensure stable operation.

Main application areas

• Automatic mitre cuts in steel construction and profile trade
• Sawing of structural steel, sections and pipes
• Integration into automated sawing lines with material handling and nesting control

Key product features

• Behringer cutting pressure control that adapts saw feed to varying cross-sections
• Closed table support and compatibility with material handling to prevent jamming of short cuts
• Precision portal-design guide system for low vibration and long tool life
• Micro Spray System (minimum quantity lubrication) with two nozzles for blade cooling and lubrication
• Electrically driven chip brush with quick-change device for tool-free maintenance
• Servo-driven downfeed (ball screw + servo motor) for precise, fast feeds
• 6° inclination of the saw band for improved cutting performance on large beams and hollow profiles
• Double clamping vice (infeed and outfeed) for process reliability on bundles and single cuts
• Cast iron band guiding parts for vibration damping at the cutting edge
• Automatic guide arm for optimal sawing results without manual readjustment
• Wide blade speed range for processing materials from stainless steel to aluminium

Options & accessories (examples)

• Automatic material loading and discharge systems
• Pre- and post-buffer lines
• Magnetic chip conveyor (option)
• Integrated needle marking system (option)

Cutting capacity (table)
Cutting capacity 90° round - 610 mm
Cutting capacity 90° flat - 1,250 x 610 mm
75° Miter left round / flat - 610 mm / 1,200 x 610 mm
60° Miter left round / flat - 610 mm / 1,100 x 610 mm
45° Miter left round / flat - 610 mm / 880 x 610 mm
30° Miter left round / flat - 610 mm / 610 x 610 mm
75° Miter right round / flat - 610 mm / 1,200 x 610 mm
60° Miter right round / flat - 610 mm / 1,100 x 610 mm
45° Miter right round / flat - 610 mm / 880 x 610 mm
Smallest dimension to be sawn round - 30 mm
Smallest dimension to be sawn flat - 30 x 30 mm


Performance characteristics (table)
Feeding length single stroke - 3,000 mm
Drive power (saw) - 7.5 kW
Blade speed - 17 - 120 m/min
Saw blade dimensions - 10,000 x 54 (67) x 1.6 mm
Rest piece length in automatic operation - 280 mm
Minimum cut length - 25 mm
Total power - 16 kW
Saw feed - servo-feed via ball screw
Material feed - servo motor via gear rack
Material clamping - hydraulic
Saw blade cleaning - electrically driven chip brush


Dimensions and weight (table)
Length - 7,000 mm
Width - 4,700 mm
Height - 3,240 mm
Weight - 7,500 kg
Material support height - 800 mm


Technical specifications (summary)

• Model: HBE610-1256GA
• Cutting capacities as listed above (round and flat at various mitre angles)
• Saw blade size: 10,000 x 54 (67) x 1.6 mm
• Blade speed range: 17 - 120 m/min
• Saw drive power: 7.5 kW (saw) / total power 16 kW
• Feeding length (single stroke): 3,000 mm
• Minimum automatic rest piece: 280 mm; minimum cut length: 25 mm
• Saw feed: servo-feed via ball screw; material feed: servo motor via gear rack
• Material clamping: hydraulic; double clamping vice (infeed & outfeed)
• Standard lubrication: Micro Spray minimum quantity lubrication
• Saw blade cleaning: electrically driven chip brush
• Construction highlights: 6° inclined saw band, cast iron vibration-damping guide parts, portal-design guide system