Band saw HBE520-926G

miterhorizontalfor metals

Product overview
The high-performance horizontal mitre bandsaw HBE520-926G is designed for automatic sawing of structural steel, profiles and pipes. Standard features include electronic mitre angle adjustment, servo-driven saw feed, Behringer cutting pressure control, automatic guide arm adjustment and a robust double clamping vice. The stable saw frame, inclined band wheels and vibration-damping cast components extend saw blade life significantly.

Automation & material handling
The HBE520-926G is built for low-operator use in automated sawing lines. It supports automatic loading and discharge systems, pre- and post-buffer lines and an intelligent control with nesting functionality to optimize throughput when processing large profiles.

Key features

• Sensitive Behringer cutting pressure control that automatically adapts saw feed to changing material cross-sections.
• Precision portal-design guide system: stable, low-vibration saw frame and linear guides for best cutting results and long service life.
• 6° inclination of the saw band for higher cutting performance on large beams and hollow profiles and reduced burr formation.
• Automatic guide arm adjustment for optimum sawing results without manual readjustment when material sizes change frequently.
• Customer-oriented sawing concepts and complete system solutions with individual material handling for high throughput and low-operator mode.
• Cast iron band guiding parts manufactured by Behringer for vibration damping and increased tool life.
• Downfeed control with servo drive via ball screw for precise saw feeds and reduced non-productive times.
• Double clamping vice (infeed and outfeed) for process reliability when sawing bundles or single cuts.
• Micro Spray System (minimum quantity lubrication) with two nozzles to constantly moisten the saw blade.
• Electrically driven chip brush with quick-change device for tool-free brush changes; special engagement angle protects saw band teeth.
• Robust design intended for integration in automated sawing lines with nesting-capable PC control.

Cutting range
Cutting range 90° round: 520 mm
Cutting range 90° flat: 920 x 520 mm
75° Mitre left round / flat: 520 mm / 920 x 520 mm
60° Mitre left round / flat: 520 mm / 810 x 520 mm
45° Mitre left round / flat: 520 mm / 640 x 520 mm
30° Mitre left round / flat: 430 mm / 430 x 520 mm
75° Mitre right round / flat: 520 mm / 920 x 520 mm
60° Mitre right round / flat: 520 mm / 810 x 520 mm
45° Mitre right round / flat: 520 mm / 640 x 520 mm
Smallest dimension to be sawn round: 30 mm
Smallest dimension to be sawn flat: 30 x 30 mm

Performance Characteristics
Drive power (main): 5.5 kW
Blade speed: 17 - 120 m/min
Saw blade dimensions: 8,500 x 54 x 1.6 mm
Rest piece length: 45 mm
Total installed power: 11 kW
Saw feed: Servo feed via ball screw
Material clamping: Hydraulic clamping
Saw blade cleaning: Electrically driven chip brush

Dimensions and Weight
Length: 1,900 mm (3,950 mm at mitre angle 30°)
Width: 4,150 mm
Height: 2,960 mm
Weight: 4,100 kg
Material support height: 800 mm

Technical specifications

• Model: HBE520-926G
• Manufacturer / Brand: Behringer
• Cutting range (90° round): 520 mm
• Cutting range (90° flat): 920 x 520 mm
• Blade speed: 17 - 120 m/min
• Drive power (main): 5.5 kW
• Total installed power: 11 kW
• Saw blade size: 8,500 x 54 x 1.6 mm
• Saw feed: Servo drive via ball screw
• Material clamping: Hydraulic clamping (double clamping vice infeed & outfeed)
• Saw blade cleaning: Electrically driven chip brush (quick-change)
• Cooling / lubrication: Micro Spray minimum quantity lubrication system (2 nozzles)
• Design features: 6° inclined band wheels, vibration-damping cast components, precision portal guide
• Minimum sawing dimensions: round 30 mm; flat 30 x 30 mm
• Dimensions (L x W x H): 1,900 mm (3,950 mm at 30°) x 4,150 mm x 2,960 mm
• Weight: 4,100 kg
• Material support height: 800 mm