Band saw HBE610-1256G

miterhorizontalfor metals

Short description
The high-performance horizontal mitre bandsaw HBE610-1256G is designed for automatic sawing of structural steel, profiles and pipes. Standard equipment includes electronic mitre angle adjustment, servo-driven saw feed, Behringer cutting-pressure control, automatic guide-arm adjustment and a robust double-clamping vice. A stable saw frame, inclined band wheels and vibration-damping cast components extend blade life.

Application and handling
The HBE610-1256G is engineered for low-operator use in automated sawing lines. It supports automatic material loading and discharge, pre- and post-buffer lines and an intelligent control system with nesting functionality to meet high-throughput production requirements.

Main features

• Sensitive Behringer cutting-pressure control that adapts feed to changing cross-sections
• Precision portal-design guide system (stable, low-vibration saw frame with linear guide in portal design)
• 6° inclination of the saw band for improved cutting performance on large beams and hollow profiles
• Automatic guide-arm adjustment for optimal cutting results without manual rework
• Downfeed control with servo drive (ball screw and servo motor) for shorter non-productive times and precise feeds
• Double clamping vice for reliable clamping when sawing bundles or single parts (clamping on infeed and outfeed side)
• Cast iron band-guiding parts for vibration damping and increased tool life
• Micro Spray System (minimum quantity lubrication) with two nozzles for consistent blade lubrication and extended blade life
• Electrically driven chip brush with quick-change device for tool-free brush replacement
• Customer-oriented sawing concepts and complete system solutions including material handling concepts

Technical specifications

• Model: HBE610-1256G
• Cutting range 90° round: 610 mm
• Cutting range 90° flat: 1,250 x 610 mm
• 75° Mitre left round / flat: 610 mm / 1,200 x 610 mm
• 60° Mitre left round / flat: 610 mm / 1,100 x 610 mm
• 45° Mitre left round / flat: 610 mm / 880 x 610 mm
• 30° Mitre left round / flat: 610 mm / 610 x 610 mm
• 75° Mitre right round / flat: 610 mm / 1,200 x 610 mm
• 60° Mitre right round / flat: 610 mm / 1,100 x 610 mm
• 45° Mitre right round / flat: 610 mm / 880 x 610 mm
• Smallest dimension to be sawn round: 30 mm
• Smallest dimension to be sawn flat: 30 x 30 mm
• Drive power (main): 7.5 kW
• Blade speed: 17 - 120 m/min
• Saw blade dimensions: 10,000 x 54 (67) x 1.6 mm
• Rest piece length: 45 mm
• Total power: 16 kW
• Saw feed: Servo feed via ball screw
• Material clamping: Hydraulic (double clamping vice)
• Saw blade cleaning: Electrically driven chip brush
• Length: 1,950 mm (4,700 mm at mitre angle 30°)
• Width: 4,700 mm
• Height: 3,240 mm
• Weight: 4,500 kg
• Material support height: 800 mm