Cardboard conversion line VISIONFFG

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Overview
The VISIONFFG Rapidset is a full-line RSC converting solution designed for inline production from prefeeder to palletizer. It integrates flexo/printing, slotter/die-cutting and a folder-gluer platform with rapid set-up features to ensure consistent folding and accurate box geometry.

Key benefits

• Complete inline conversion: from automatic prefeeding to palletizing, reducing manual handling.
• High production rate: easy setup and operation with speeds up to 18,000 s/h.
• Cost-efficient box production with controlled folding quality and guaranteed box strength.

Features

• Full converting sequence: prefeeder → flexo/printing → slotter/die-cutter → folder-gluer → palletizer.
• Rapidset system for fast printing plate changeover and automatic plate tensioning.
• Top die-cutter with Posilock® for quick positioning and secure locking; reduced die tool change time.
• Slotter with 3-step scoring to minimize board tearing and automated glue lap extension with wide adjustment range.
• Folder-gluer with controlled gap management via shaped gauging rollers and independently motorized lower folding belts to reduce fishtailing.
• Bundle handling: top counter ejector and stacking system, front-stop damping and blowers to ensure accurate counting at rated speed.
• User interface: color touchscreen HMI for intuitive operation and full process control.

Product Specifications
Processed materials: Corrugated board — from 1.2 to 9 mm (1)
Corrugated flute type: Single, Double A, B, C, D, E, AB, AC, BC, EB (1)
Capability - Speed: 18000 s/h
Printing size: 890 x 2380 mm
Sheet length “L”: 600 to 2545 mm
Sheet width “l”: 280 to 890 mm
Dimensions — Length: 24.6 m
Dimensions — Width: 6.3 m
Dimensions — Height: 2.9 m

Notes
(1) Values may vary according to the configuration.

Technical specifications

• Full converting line: prefeeder → flexo/printing → slotter/die-cutter → folder-gluer → palletizer.
• Rapidset printing plate changeover to reduce idle time.
• Posilock® die locking system for fast die changes.
• No crush lead-edge feeder to preserve box strength.
• Top and bottom die-cutter options for production flexibility.
• Anvil grinding system available.
• Automatic glue lap extension with wide adjustment range.
• Lower folding belts with independent motorization to minimize fishtailing.