Automatic assembly machine for non-wovenscustom-madeultrasonic welding
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Characteristics
- Operational mode
- automatic
- Applications
- for non-wovens
- Other characteristics
- compact, custom-made, ultrasonic welding, for integration
Description
Automatic Assembly Machine for Ultrasonic Nonwoven and Technical Webs Splicing | Calemard
The Calemard® automatic assembly machine is designed for the ultrasonic joining of nonwoven materials and technical webs requiring strong, clean and reliable splices. Combining our sister brand Decoup+ expertise in ultrasonic welding with our know-how in web handling and converting equipment, this customized solution produces high-quality splices without glue, adhesive tape, staples or sewing thread.
Available as a stand-alone off-line workstation or as an in-line integrated module, the machine adapts to existing production lines and customer-specific manufacturing processes.
Ultrasonic splicing creates strong, nearly invisible joints that can remain in the finished product while maintaining production efficiency and minimizing material waste.
OUR SPLICING TECHNOLOGIES
Butt-to-butt splicing
The two web ends are precisely aligned and ultrasonically bonded edge-to-edge. This process produces an almost invisible splice while preserving material thickness and ensuring excellent downstream processability.
Overlap splicing
The two material ends overlap before ultrasonic bonding, providing maximum mechanical strength. This solution is particularly suitable for demanding applications requiring highly resistant joints.
MAIN BENEFITS
COMPATIBLE MATERIALS
Alternative splicing solutions using adhesive tapes are also available for materials that cannot be ultrasonically bonded.
APPLICATIONS
MAIN TECHNICAL FEATURES
WHY CHOOSE CALEMARD EQUIPMENT?
Since 1955, Calemard has been designing high-performance converting equipment for technical webs and flexible materials. Together with Decoup+, our expertise in ultrasonic technology, web handling and automation enables us to deliver customized splicing solutions that improve productivity, product quality and process reliability.
OUR QHSE COMMITMENT
Looking for a reliable ultrasonic splicing solution for your nonwoven converting line?
Contact our specialists to design the ultrasonic splicing machine best suited to your materials and production process.
The Calemard® automatic assembly machine is designed for the ultrasonic joining of nonwoven materials and technical webs requiring strong, clean and reliable splices. Combining our sister brand Decoup+ expertise in ultrasonic welding with our know-how in web handling and converting equipment, this customized solution produces high-quality splices without glue, adhesive tape, staples or sewing thread.
Available as a stand-alone off-line workstation or as an in-line integrated module, the machine adapts to existing production lines and customer-specific manufacturing processes.
Ultrasonic splicing creates strong, nearly invisible joints that can remain in the finished product while maintaining production efficiency and minimizing material waste.
OUR SPLICING TECHNOLOGIES
Butt-to-butt splicing
The two web ends are precisely aligned and ultrasonically bonded edge-to-edge. This process produces an almost invisible splice while preserving material thickness and ensuring excellent downstream processability.
Overlap splicing
The two material ends overlap before ultrasonic bonding, providing maximum mechanical strength. This solution is particularly suitable for demanding applications requiring highly resistant joints.
MAIN BENEFITS
- Strong and reliable ultrasonic splices
- Nearly invisible joints
- No glue, adhesive tape, staples, needles or sewing thread
- Reduced material waste
- Environmentally friendly joining process
- Improved product quality and process reliability
- Splices can remain in the finished product
- Available as in-line or off-line equipment
- Fully customized according to production requirements
COMPATIBLE MATERIALS
- Synthetic nonwovens
- Thermobonded nonwovens
- Technical textiles
- Technical webs containing synthetic fibres
- Other thermoplastic materials
Alternative splicing solutions using adhesive tapes are also available for materials that cannot be ultrasonically bonded.
APPLICATIONS
- Filtration media
- Hygiene products
- Wire and cable materials
- Airbag fabrics
- Technical nonwovens
- Industrial converting
MAIN TECHNICAL FEATURES
- Process: Ultrasonic web splicing
- Splicing technologies: Butt-to-butt or overlap
- Installation: In-line or off-line
- Joining method: Ultrasonic welding
- Customization: Fully adapted to customer specifications
WHY CHOOSE CALEMARD EQUIPMENT?
Since 1955, Calemard has been designing high-performance converting equipment for technical webs and flexible materials. Together with Decoup+, our expertise in ultrasonic technology, web handling and automation enables us to deliver customized splicing solutions that improve productivity, product quality and process reliability.
OUR QHSE COMMITMENT
- ISO 9001: Quality Management System
- ISO 45001: Occupational Health & Safety Management System
- EcoVadis Silver Medal: Sustainability & CSR Performance
Looking for a reliable ultrasonic splicing solution for your nonwoven converting line?
Contact our specialists to design the ultrasonic splicing machine best suited to your materials and production process.
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Bench - Slitting - Splicing
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.