Concrete product making machine Vibromax

automaticconstruction

Fully automatic machine for vibration-compaction production, with direct demoulding of products with a height from 1000 mm to 3000 mm, particularly suitable for large products.PresentationFully automatic machine for vibration-compaction production, with direct demoulding of a great variety of concrete products. It is particularly suitable for the automatic production of large products. Depending on the different models, the machine can manufacture products of diameter from 300 mm to 3000 mm (box culverts up to 3000 mm x 3000 mm), with a variable height from 250 mm up to 3000 mm in single production mode (multiple production modes are also available on request).Technical SheetThe machine can be equipped with the fast and easy-to-use quick hydraulic mould change system, making daily quick mould changes possible in less than 1.5 hours (in addition, the adjustment of cores, outer moulds, and pressing heads after production change is no longer necessary).The concrete feeding is completely automatic: the feeding belt is paired with a special planetary spreader with 4 orbiting elements, which distributes the concrete in the shortest amount of time, even on the most peripheral points. This solution is particularly effective for the production of box culverts and large products.Other features make Vibromax an extremely functional machine, such as the mechanical and electronic adjustment of the vibrators through an inverter, the easy access to the bucket for inspection and cleaning operations, and the automatic ejection of the products at the end of the cycle through the motorised cart with possible subsequent handling and storage.The system can be integrated with automatic base pallets feeding (carried out at the front) and/or with base pallets cleaning and oiling, insertion of joints, and automatic overhead handling. These opportunities allow further acceleration of the production cycle, reducing the personnel required.The management and general control of the machine are performed using the Vicom PC system, with machine status and fault control synoptics, with remote assistance modules, and the possibility of remote production management (industry 4.0).Products that can be produced:Circular pipesFlat base circular pipesNot reinforced pipesPipes reinforced with rigid reinforcementsFibre reinforced pipesDraining pipesJacking pipesSpigot-spigot junction pipesBox culverts and oval pipesManhole basesRisers and conesMonolit cones for manholeFlat coverGrade rings for manholesPipes with derivationsManholes for road drainageDrainage channelsSpecial products in general, to be manufactured to customer specifications, with any type of jointAdvantagesHigh outputFlexibility (a wide range of products can be produced; machine ideal for the automatic production of large products)Less personnel requiredHigh product quality is guaranteed by the automatic electronic adjustment of vibration (with a vibrator inside the mould) and concrete feedingVery fast mould changes (the reduced mould change times allow the mould to be changed on the same day, for a possible 2nd work shift), without needing to adjust the mould after the changeFull control of the machine through Vicom PC system, with the possibility of remote production management (industry 4.0)Fully automatic vibration-compaction productionDirect demoulding for products 1000 mm to 3000 mm highSuitable for large concrete productsDiameter range: 300 mm to 3000 mm (box culverts up to 3000 mm x 3000 mm)Height range: 250 mm to 3000 mm (single production mode)Quick hydraulic mould change system (less than 1.5 hours)Automatic concrete feeding with planetary spreaderMechanical/electronic vibrator adjustment via inverterAutomatic ejection and handling of productsIntegration with automatic base pallet feeding, cleaning, oiling, joint insertion, overhead handlingVicom PC system for control, remote assistance, and industry 4.0 management