Compression molding for the construction industry Turbomaster series

Fully automatic radial compression machine for manufacturing products with a height from 1000 mm to 4000 mm. Fully automatic radial compression machine for manufacturing circular concrete pipes with any type of joint. Depending on the different models, the machine can manufacture products of diameter from 300 mm to 1600 mm, with a height from 1000 mm up to 4000 mm, in two production modes: single or double mould. The machine can be equipped with the fast and easy-to-use quick hydraulic mould change system, making fast daily mould changes possible in record time. Product height control is provided. Turbomaster uses mobile piston technology, for the entire length of the product, with a rotating terminal (piston) supplied with a spreader for concrete distribution. The piston is electronically controlled and interacts with the concrete feeding system. The compacting rollers rotate in the opposite direction to the smoothers (so that the reinforcements do not undergo twisting); the system ensures the production of high-quality pipes, perfectly smooth and without any imperfections. The concrete feeding is completely automatic. The feeding belt places the concrete on the centre point of each mould, always measuring the correct quantity: this feature is the determining factor for maximising the filling speed and the compacting quality. The system can be integrated with automatic handling and storage of the products and automatic cleaning and handling of the base pallets, with the insertion of the joints. These opportunities allow further acceleration of the production cycle, reducing the personnel required. The management and general control of the machine are performed using the Vicom PC system, with machine status and fault control synoptics, with remote assistance modules, and the possibility of remote production management (industry 4.0). - Circular pipes - Flat base circular pipes - Not reinforced pipes - Pipes reinforced with rigid reinforcements - Fibre reinforced pipes - Draining pipes - Spigot-spigot junction pipes - Manhole rings - Products that can be manufactured with any type of joint - High output - Reduced noise throughout the production cycle - Less personnel required - High product quality is guaranteed by the automatic electronic adjustment of concrete feeding, with rising piston technology, smoothers and compacting rollers, and built-in spreaders - Very fast mould changes (the reduced mould change times allow the mould to be changed on the same day, for a possible 2nd work shift), without needing to adjust the mould after the change - Full control of the machine through Vicom PC system, with the possibility of remote production management (industry 4.0) MACHINE | PIPES | PIPE LENGTH --- | --- | --- TURBOMASTER 30/60 | 30 cm – 60 cm | H 100 – 400 cm TURBOMASTER 30/125 | 30 cm – 125 cm | H 100 – 400 cm TURBOMASTER 30/160 | 30 cm – 160 cm | H 100 – 400 cm Technical characteristics / specifications: - Fully automatic radial compression machine - Manufactures circular concrete pipes with any type of joint - Product diameter: 300 mm to 1600 mm (depending on model) - Product height: 1000 mm to 4000 mm - Production modes: single or double mould - Quick hydraulic mould change system available - Mobile piston technology with rotating terminal and spreader - Electronically controlled piston and concrete feeding system - Automatic concrete feeding and quantity measurement - Automatic handling, storage, and cleaning integration possible - Vicom PC system for machine management and remote production - Industry 4.0 ready