OverviewFLS belt feeders provide controlled feeding and discharge of bulk materials in mineral-processing and heavy industrial operations. Engineered for continuous use in demanding environments, they are supplied in modular configurations to fit plant layouts and process requirements.
Key benefits- Reliable, continuous feeding — Dimensioned to match plant layout and material characteristics for stable, metered transfer.
- Reduced downtime — Simple mechanical design with long-life bearings, automated greasing, replaceable belts and idlers; optional rail-mounting for easy maintenance access and reduced outage time.
- Low spillage — Effective scraper systems and containment features minimise material loss at transfer points.
Applications & materials- Designed for mining and mineral-processing applications including crusher feed, storage discharge and interfacing between process units.
- Materials handled: gold, copper, iron ore, bauxite, alumina, zinc, phosphates, limestone, salt, sand and similar bulk minerals.
- Capable of handling processed materials up to coarse particle sizes (see specifications).
Performance & capacity- Throughput range: approximately 100–7,500 tph (systems tailored to application requirements).
- Typical maximum particle/lump size: approximately 300 mm.
- Applications include controlled feed to crushers, storage discharges and filter press discharge.
Design, drives & maintenance features- Modular construction for fast onsite installation and simplified assembly.
- Drive options: electromechanical or hydraulic; available in single or dual drive configurations.
- Maintenance-friendly features: long-life bearings, automated greasing, easily replaceable belts and idlers, rail-mount option for mobility, and robust scraper arrangements.
- Low mechanical component count reduces life-cycle costs and improves reliability.
Services- Inspection, assessment, troubleshooting and optimisation tailored to site needs.
- Operator training to support safe and efficient operations.
- Comprehensive aftersales support: installation, commissioning, maintenance contracts and supervision.
- Global spare parts supply and service network for timely maintenance response.
Built for sustainable performance- Safety — Modular design and integrated control options support reliable and optionally remote operation.
- Circularity — Material-efficient design, long-life components and easy replacement to extend service life and limit waste.
FAQ highlights- Can belt feeders convey fine, sticky or wet materials? — Yes, with appropriate model selection and choice of scrapers/wear components.
- Can belt feeders be reversed? — Reversal is possible only in controlled inching mode.
- What is the allowable lump size? — Typical maximum around 300 mm.
- What drives are offered? — Electromechanical and hydraulic drives, in single or dual arrangements.
Specifications / technical data- Throughput (typical): 100–7,500 tph (customised per application).
- Maximum particle/lump size: approx. 300 mm.
- First FLS belt feeder installed: 2008; designs developed since then.
- Typical applications: crusher feed, storage discharge, process interfaces, filter press discharge.
- Materials: gold, copper, iron ore, bauxite, alumina, zinc, phosphates, limestone, salt, sand, etc.
- Drive options: electromechanical or hydraulic; single or dual drives.
- Key design features: modular construction, optional rail-mounting, long-life bearings, automated greasing, replaceable belts/idlers, scraper systems, integrated control for local or remote operation.
- Services: inspection, troubleshooting, optimisation, training, installation, commissioning, maintenance contracts, supervision and spare parts support.