OverviewWe design and supply roll forming lines for structural profiles (C, U, Z, Sigma, Omega) tailored to the construction and photovoltaic sectors. Gasparini systems are engineered for precision forming, high throughput and repeatable dimensional accuracy. These lines are suitable for galvanized and pickled steel and for demanding runs such as extra-long profiles and complex punching patterns across the full sheet.
Technical features of our structural roll forming lines- Maximum sheet width: up to 800 mm / 31.5'' (Pro and Twin lines)
- Thickness capacity: up to 6 mm
- Production speed: up to 60 m/min (200 ft/min)
- Setup time: Interchangeable cassettes: under 30 minutes; TWIN Roll Forming: under 5 minutes
Advanced technologies for efficient productionLines can integrate mechanical presses, hydraulic presses, flexible plotter-style punching systems or hybrid solutions to meet specific punching and forming needs. TWIN roll forming technology enables automatic profile changeover (C, U, Z, Sigma), reducing downtime and increasing flexibility.
Tailored customization for every requirementWe configure lines to produce single or multiple profile types on the same line. Typical dimensional capacities include:
- Maximum base width: 500 mm
- Maximum profile height: 130 mm
- Maximum profile length: up to 16 meters
Accessories and Complementary SolutionsRoll forming systems can be equipped with automatic unloading and handling: stacking, labeling, strapping, packaging and automated stock insertion to optimize handling of large profiles and reduce manual operations.
Automation and ERP IntegrationGasparini lines are prepared for ERP integration: import production lists, remotely configure punching and forming operations, and generate secured production progress reports for traceability.
Technical sheetThickness: up to 6 mm
Production speed: up to 60 m/min (200 ft/min)
Setup time: Minimum 5 min (TWIN), Interchangeable cassettes: under 30 minutes
Flexible roll forming technology: Interchangeable cassettes, TWIN
Technical characteristics / specifications- Maximum sheet width: up to 800 mm / 31.5'' (Pro and Twin lines)
- Maximum base width: 500 mm
- Maximum profile height: 130 mm
- Maximum profile length: up to 16 meters
- Thickness capacity: up to 6 mm
- Production speed: up to 60 m/min (200 ft/min)
- Setup time: TWIN roll forming: under 5 minutes; Interchangeable cassettes: under 30 minutes
- Flexible roll forming technology: Interchangeable cassettes, Twin
- Punching technologies supported: mechanical presses, hydraulic presses, flexible plotter-style systems, hybrid solutions
- Materials processed: galvanized and pickled steel
- Accessories: automatic unloading and handling for stacking, labeling, strapping, packaging, automated stock insertion
- ERP integration: direct import of production lists, remote configuration of punching/forming, production reporting