OverviewGasparini roll forming lines dedicated to producing corrugated and trapezoidal metal sheets for roofing and cladding. Systems are engineered from extensive cold‑forming experience to deliver precise geometries and consistent surface quality where visible finish matters.
Technical features of the roll forming systems- Maximum working width: up to 1500 mm
- Production speed: up to 50 m/min
- Maximum thickness: up to 2.0 mm (depending on configuration)
- Setup time: typically less than 1–3 minutes (Revolver configuration provides very fast changeovers)
- Flexible roll forming technology: interchangeable cassette/Revolver modular solution
- Supported materials: pre‑painted steel, galvanized steel, zinc‑coated steel
Complementary technologies for efficient production- Notching machines: for bending trapezoidal sheets with variable radii and spacing
- Curving machines: for forming trapezoidal panels for roofing elements
- Automatic coil loading systems: reduce coil changeover time
- Quick die change systems: automated rapid cutting tool replacement
- Unloading stations: stacking, packaging, labeling and strapping units
- Surface protection: automatic peelable film applicators
- Panel protection: internal anti‑condensation fleece application
Profile customization and modularityLines are configurable for different widths, thicknesses and materials. The Revolver solution allows up to four integrated roller sets to produce multiple profiles on a single compact machine, maximizing flexibility and floor space usage.
Automation and ERP integrationSystems are designed for single‑operator use and continuous 24/7 operation. Fully automated configurations are available with ERP integration for order import, production reporting and reduced setup time via quick‑change tools and automatic coil handling.
Safety noteGuards and safety barriers may be removed or not visible for display or video purposes. All safety devices must be in place and functional during normal operation, in accordance with applicable regulations.
Technical sheet- Thickness: up to 2.0 mm
- Production speed: up to 50 m/min
- Maximum working width: up to 1500 mm
- Setup time: less than 1–3 minutes (depending on configuration)
- Flexible technology: interchangeable cassettes, Revolver (up to 4 profiles)
- Materials: pre‑painted steel, galvanized steel, zinc‑coated steel
- Available auxiliaries: notching, curving, automatic coil loading, quick die change, unloading/stacking/packaging/labeling/strapping
- Optional protection: peelable film applicator, anti‑condensation fleece
- Operation: single‑operator possible, 24/7 operation; ERP integration and full automation available