This specialized production line integrates decoiling, feeding, laser blanking (cutting), leveling and unloading to provide one-stop processing from coiled material to finished parts. It is designed for flexible, high-precision manufacturing with an Industry 4.0 collaborative control system and full-material adaptive dynamic compensation for variable material conditions.
Technical Features- Seamless integration of leveling and laser blanking for precise end-to-end production.
- High-precision leveling and laser cutting across a wide range of sheet thicknesses.
- Support for diverse materials enabling flexible manufacturing across industries.
- Five scalable series (UL–XL) to match different production volumes and applications.
- Zero roller imprint capability to meet high-surface-precision requirements.
Production Line Series and Application Scope- UL Ultra-Thin Plate Series: Thickness 0.1–0.8 mm; Examples: precision electronics, photovoltaic backsheets, small appliances; Typical materials: cold-rolled steel, stainless steel, aluminum.
- TL Thin Plate Series: Thickness 0.3–3.0 mm; Examples: automotive body panels, appliance casings, kitchen & bath hardware; Typical materials: galvanized sheets, carbon steel, aluminum alloys.
- ML Medium–Heavy Plate Series: Thickness 1.0–8.0 mm; Examples: construction machinery, electrical cabinets, rail equipment; Typical materials: hot-rolled steel, stainless steel.
- HL Heavy Plate Series: Thickness 3.0–20.0 mm; Examples: structural components, heavy machinery, marine plates; Typical materials: high-manganese steel, aluminum-magnesium alloys.
- XL Extra-Heavy Plate Series: Thickness 6.0–25.0 mm; Examples: building steel structures, heavy-duty manufacturing, energy equipment; Typical materials: steel plates, titanium alloys.
Comparison of Core Parameters Across Series- Thickness range: UL 0.1–0.8 mm; TL 0.3–3.0 mm; ML 1.0–8.0 mm; HL 3.0–20.0 mm; XL 6.0–25.0 mm.
- Width range: UL 200–1500 mm; TL/ML/HL/XL 600–2500 mm (series-dependent).
- Positioning accuracy: ±0.02 mm/m (all series).
- Laser power: Typical guidance by application — thin-sheet/new energy: 3–6 kW; automotive/multi-industry: 3–12 kW; heavy structural/shipbuilding: 12–20 kW.
- Blanking method: Integrated laser blanking standard across series.
Industry Selection Guide- Automotive manufacturing: Recommended TL / ML / HL; common materials: high-strength steel, aluminum alloys, stainless steel; typical width ~1300–1600 mm; laser power 3–12 kW.
- Home appliance: Recommended UL / TL; common materials: cold-rolled, galvanized and coated sheets; typical width 1000–1300 mm; laser power 3–6 kW.
- Rail transit: Recommended ML / HL; materials: stainless steel, aluminum, hot-rolled steel; width 1600–2100 mm; laser power 6–12 kW.
- Building steel structures: Recommended HL / XL; materials: carbon and alloy steels, thick plates; width 1600–2100 mm; laser power 12–20 kW.
- Sheet metal processing (multi-industry): Recommended TL / ML; widths 1000–1600 mm; laser power 3–12 kW.
- New energy / Photovoltaics: Recommended UL / TL; materials: thin aluminum, galvanized sheet, silicon steel; width 1000–1300 mm; laser power 3–6 kW.
- Shipbuilding & heavy industry: Recommended XL; materials: thick steel plates and special alloys; width 1600–2100 mm; laser power 12–20 kW.
Applicable Materials- Stainless steel
- Carbon steel
- Galvanized sheet
- High-strength steel plate
- Aluminum and aluminum alloys
- Cold-rolled coils and sheets
- Titanium and specialty alloys (series-dependent)
Technical Specifications- Commercial name: Automatic Roll Laser Blanking Line.
- Integrated functions: decoiling, feeding, leveling, laser blanking and unloading (one-stop processing).
- Control: Industry 4.0 collaborative control system with full-material adaptive dynamic compensation algorithm.
- Leveling precision: ultra-precision leveling delivering material flatness to ~0.01 mm.
- Positioning accuracy: ±0.02 mm/m.
- Support for multi-coil switching and quick changeover for flexible production.
- Width capability (series-dependent): 200–2500 mm.
- Thickness capability (series-dependent): 0.1–25.0 mm across UL–XL series.
- Blanking method: integrated laser blanking (standard configuration).