Olive oil production line OLEAPHENOL

with dryingmodularautomatic

Overview
OLEAPHENOL high-polyphenol olive oil production plant is engineered to control air, water, temperature, light and hygiene throughout the process to maximize polyphenol retention and product traceability. The modular line integrates washing, defoliation, crushing, malaxing under inert atmosphere, decanter centrifugation and final separation with components in contact made from stainless steel.

Decanter Centrifuge
The decanter centrifuge extracts free oil from paste under high centrifugal force while minimising heat and oxygen exposure. The unit comprises a horizontal rotating bowl and a scroll conveyor; differential speed is adjusted via belt pulley in OLEAPHENOL series.

• Easily accessible rotating assembly for cleaning and maintenance
• Special scroll design to prevent paste heating
• Smooth surfaces to prevent product accumulation and ensure easy cleaning
• Drum cooling and washing system
• Vibrating screen with glass cover and insulation

Vertical Malaxer
The vertical malaxer is built from identical-volume chambers, each with a constant-speed geared motor mixer designed to knead olive paste uniformly. Each chamber features independent temperature control with a closed-circuit water jacket and inert gas supply to minimise oxidation.

• Makes the mass ready for oil extraction by kneading olive paste
• Separate temperature control for each chamber
• Pneumatically controlled valve for automatic decanter feeding
• Removable mixer for thorough cleaning
• Scraper system to prevent puddles in the bottom
• Dough and jacket water temperature sensors
• Double-walled chamber for homogeneous temperature distribution
• Inert gas supply infrastructure to prevent oxygen contact
• Pressure sensor for fullness control and capacity monitoring
• Complete stainless steel elliptical piston pump
• Easy and residue-free cleaning at end of day

Stand Crusher
The stand crusher performs controlled olive breaking to form paste while minimising temperature rise that would affect oil sensory and polyphenol profile.

• Allows olives to be broken into dough in controlled manner
• Special design for minimum heat increase during breaking
• Automatic stop system in case of overload
• Cover sensor for work safety
• Easy maintenance design
• Bunker level sensor to prevent overflows
• Temperature monitoring after breaking

Air-Blower Washing Machine
Designed to remove soil, sand and foreign materials (stone, metal, plastic) while preserving fruit integrity. Fully stainless steel construction and integration to central control panel.

• Automatic discharge of foreign substances
• Washing without harming olive flesh
• Vibrating sieve for water separation
• Air drying system for moisture removal

Conveyor Belt with Leaves Remover
The conveyor removes leaves and conveys fruit to the washing section. Constructed in stainless steel with a food-grade single-piece rubber belt and adjustable defoliator.

• Speed-adjustable conveyor band for efficient cleaning
• Driver-controlled valve for continuous and balanced feeding
• Automatic band cleaning system
• Single piece rubber band compliant with International Food Regulation
• Adjustable suction power leaf separator
• Long life, hygienic and durable structure

Equipment / Function / Polyphenol Preservation

• Conveyor Belt with Leaves Remover — Leaf cleaning and conveying — Hygienic start
• Washing with Drying — Foreign matter cleaning — Ensuring purity
• Stand Crusher — Paste formation — Minimum heat increase
• Vertical Malaxer — Kneading and temperature control — Inert gas, temperature control
• Decanter Centrifuge — Oil extraction — Cooling, minimal air contact

Product Models - Technical specifications
Model: OLEAPHENOL 3.0
PLANT EQUIPMENT: BELT - BP-321 | WASHING - YP-40 | CRUSHER - KP-15 | MALAXER - MP-2X200 | DECANTER - DMV 2342 | SEPARATOR - PRO V-SEP 500

Model: OLEAPHENOL 4.0
PLANT EQUIPMENT: BELT - BP-321 | WASHING - YP-40 | CRUSHER - KP-15 | MALAXER - MP-2X350 | DECANTER - DDV 3042 | SEPARATOR - PRO V-SEP 500

Model: OLEAPHENOL 5.0
PLANT EQUIPMENT: BELT - BP-321 | WASHING - YP-40 | CRUSHER - KP-22 | MALAXER - MP-4X350 | DECANTER - DDV 3542 | SEPARATOR - PRO V-SEP 500

Technical specifications

• Designed for high polyphenol olive oil production with controlled air, water, temperature, light and hygiene
• Decanter centrifuge: horizontal bowl, scroll conveyor, adjustable differential speed via belt pulley, drum cooling and washing
• Decanter features to avoid heating and ensure clean surfaces; vibrating screen with glass cover
• Vertical malaxer: multiple identical-volume chambers, constant-speed gear-motor mixers, closed circuit water jacket per chamber, separate temperature control, inert gas infrastructure
• Malaxer sensors: dough and jacket water temperature sensors, pressure sensor for fullness/capacity monitoring
• Pumping: complete stainless steel elliptical piston pump for transfer
• Crushing stage: controlled paste formation, minimal heat increase, overload stop, cover sensor, bunker level sensor, post-crush temperature monitoring
• Washing: stainless steel construction, automatic discharge of foreign substances, vibrating sieve and air drying for moisture removal
• Conveying: speed-adjustable belt, driver-controlled feed valve, automatic band cleaning, single-piece food-compliant rubber band, adjustable suction leaf separator
• Sanitation and cleaning: easily accessible rotating assemblies, removable mixers, designs for easy residue-free end-of-day cleaning
• Model equipment variants provided for OLEAPHENOL 3.0 / 4.0 / 5.0 with specific component codes (e.g., BP-321, YP-40, KP-15 / KP-22, MP-2X200 / MP-2X350 / MP-4X350, DMV 2342 / DDV 3042 / DDV 3542, PRO V-SEP 500)
• Materials: primary contact parts in stainless steel to meet food industry hygiene requirements