Injection mortar EP 610

repair2-componentepoxy resin-based

Overview
HEGGEL Mortars and HEGGEL Tile & Brick products are systems engineered for acid- and alkali-resistant industrial linings and floors. The portfolio covers multiple binder technologies (epoxy, furan, phenolic, vinyl ester, epoxy novolac, polyester, potassium-silicate) and formulations for chemical, thermal and mechanical resistance, electrical conductivity and fast strength gain.

HEGGEL Mortars — General
Mortars are designed for bedding and jointing of ceramic and carbon bricks/tiles to form impermeable, chemically resistant linings. Available binder systems include furan, potassium-silicate, phenolic, vinyl ester and epoxy resins. Typical uses: tank linings, chemical floors, joints, bedding and repair work in aggressive environments.

HEGGEL EP 610
Temperature-resistant epoxy resin mortar, two-component, resilient.

• Heat resistance up to +150°C (steel substrate)
• Good resilience at elevated temperature

HEGGEL EP 611
Wear-resistant epoxy filler system with hard fillers.

• Short curing time and fast strength development
• High abrasion resistance
• Jointless application; overhead possible
• Layer thickness 5–40 mm
• Temperature resistance up to +150°C (steel substrate)

HEGGEL PL 620
Phenolic resin mortar for bedding and jointing acid-resistant ceramic or carbon bricks.

• Easy bedding and jointing
• High chemical resistance to acids and solvents
• Hardened mortar electrically conductive
• Suitable when pre-stressing is required

HEGGEL PL 621
Cold-curing, carbon-filled phenolic mortar with excellent adhesion and chemical resistance.

• Outstanding adhesion to ceramic and carbon bricks
• Extremely high resistance to acids and solvents
• Electrically conductive when hardened
• Dust-free fillers for improved application

HEGGEL FU 631
Furan resin mortar with carbon fillers for bedding and jointing resistant ceramics and carbon bricks.

• Temperature resistance up to 220°C (chemical dependent)
• Excellent resistance to inorganic/organic acids and alkalis; HF resistance in some formulations
• Good adhesion and electrical conductivity
• Suitable for tank linings with shrinkage considerations

HEGGEL FU 632
Aldehyde-free furan mortar with carbon filler for easy bedding and jointing.

• Temperature resistance up to 280°C immersed, short-term up to 350°C (chemical dependent)
• Excellent chemical resistance including many HF formulations
• Stable storage at elevated temperatures
• Superior thermal shock resistance and low shrinkage

HEGGEL FU 633
Advanced aldehyde-free furan mortar for bedding/jointing with economical resin/filler ratio.

• Temperature resistance up to 180°C (chemical dependent)
• Wide chemical resistance to acids, alkalis, solvents, hydrocarbons
• Applicable with joint injector; electrically conductive

HEGGEL FU 636
Aldehyde-containing furan mortar with carbon fillers for chemically and mechanically resistant linings.

• Temperature resistance up to 180°C (chemical dependent)
• Good resistance to HF, strong alkalis and organic solvents (product dependent)
• High mechanical strength and electrical conductivity
• Suitable for joint injector application

HEGGEL FU 637
Three-component, carbon-filled furan mortar (solution, filler, catalyst) for bedding, jointing and linings.

• Excellent resistance to aggressive chemicals, including HF in many cases
• High mechanical strength and low water absorption
• Fast curing and rapid strength development; service up to ~180°C
• Furfural-free formulation

HEGGEL FU 638
HF-resistant, aldehyde-free furan mortar for bedding and jointing acid-resistant tiles and bricks.

• Excellent HF and general chemical resistance
• Temperature resistance up to 180°C (chemical dependent)
• Excellent adhesion and electrical conductivity

HEGGEL FU 639
Two-component, carbon-filled furan mortar, cold curing with high mechanical strength.

• High resistance to acids, alkalis and certain solvents
• Low shrinkage and cold-curing capability
• Temperature resistance up to 220°C; electrically conductive

HEGGEL VE 640
Epoxy-novolac vinyl ester mortar with quartz filler for bedding and jointing.

• Excellent bonding to ceramic tiles and bricks
• Strong resistance to acids, alkalis, solvents and oxidisers
• Temperature resistance up to ~120°C (chemical dependent)

HEGGEL VE 641
Epoxy-novolac vinyl ester with carbon fillers for electrically conductive and HF-resistant options.

• Good chemical resistance and HF resistance in specific formulations
• Electrically conductive when cured

HEGGEL VE 646
Three-component, cold-curing carbon-filled vinyl ester mortar for chemically and thermally resistant linings.

• Resistance to acids, alkalis, solvents and oxidisers (including nitric acid)
• Electrically conductive after curing; suitable for anti-electrostatic floors
• Dry temperature resistance up to ~120°C

HEGGEL PS 650 / PS 655
Polyester-based mortars for installation and jointing of acid-resistant tiles and bricks; PS 650 includes HF-resistant filler options.

HEGGEL EP 671 / EP 672 / EP 673 / EP 674
Abrasion-resistant and general-purpose epoxy mortars (two- and three-component variants) for bedding, wear protection and low-shrinkage applications.

HEGGEL SP & SP-series (Silicate Mortars & Castables)
Potassium- or sodium-silicate based mortars, castables and spray linings for high-temperature or strongly acidic services. Options include bedding mortars, spray linings and castables.

• Many halogen-free formulations
• Temperature resistance up to +900°C for certain silicate systems (product dependent)
• Excellent resistance to a wide range of acids (HF resistance only in specified products)

HEGGEL Tile & Brick
HEGGEL offers acid-resistant tiles and bricks (UltraTile, MegaTile, UltraBrick, MegaBrick, ProTile, ProBrick, SuperBrick, CarbonBrick) matched to mortars for industrial linings and floors.

Key product characteristics & application notes

• Select mortar based on required chemical resistance (including HF where specified), temperature exposure, electrical conductivity and abrasion demands
• Many mortars are electrically conductive after curing for dissipative or anti-static floors
• Curing behavior: cold-curing and fast-setting options available
• Application methods: trowel, joint injector, spray, castable placement and overhead application depending on product

Technical specifications

• Chemical resistance: wide spectrum across products — inorganic/organic acids, alkalis, solvents; HF resistance in specified formulations
• Temperature resistance: typical ranges from ~120°C (epoxy/vinylester) up to +900°C for certain silicate castables
• Electrical properties: options for conductive or anti-electrostatic systems
• Mechanical properties: variants offering high compressive strength, abrasion resistance and low shrinkage
• Storage & curing: two- and three-component systems with recommended mixing and curing regimes; some products show good storage stability at elevated temperatures