Laser welding system HL-GW

manualroboticwith collaborative robots

Overview A collaborative laser welding system integrating laser welding machines and a collaborative robot. Rated laser power: 2000W.

Main advantages of laser welding

• Save time: reduced welding time, especially for long seams; minimal heat-affected zone reduces rework.
• Lower costs: possibility of welding without filler in many applications, reducing material consumption.
• Improved quality: reduced distortion and discoloration; consistent results with less operator-dependent variability.

Installation in confined spaces Cobots are more compact than industrial robots and operate with safe motion speeds and mobility. Flexible safety requirements make them easier to install in restricted areas, enabling deployment as new production lines in space-limited factories.

Easy switch between manual and robotic welding The welding torch can be attached and detached in one motion. By removing the torch, changing the nozzle and switching to manual mode, operators can perform manual welding while maintaining high reproducibility of the mounting position.

Simplify your welding process The HSG robotic laser welding system provides an intuitive interface, consistent weld quality regardless of operator experience, and significantly reduced setup time through simplified teaching processes. It delivers efficiency, reliability and ease of operation.

Optimized for long seam welding The system addresses challenges of long-seam welding by offering intuitive robot teaching and reduced reliance on fixtures, ensuring precise, efficient and repeatable results.

Stability for long-run production Cobots require less programming and setup time than industrial robots, enabling management of high-mix low-volume production. High-speed laser welding combined with robotic productivity improves throughput and helps mitigate labor shortages.

Our 7 Safety+ Design

• Enclosed safety design – safety switch and laser-safe viewing window to protect operators.
• Partition or automatic door – prevents accidental exposure.
• Triple emergency-stop protection – three strategically placed E-stop buttons for immediate shutdown.
• Foot-pedal control – laser emission only enabled while the pedal is depressed.
• Status light indicator – provides real-time system status.
• Integrated Fanuc collaborative robot with advanced safety features.
• High-visibility warning labels to guide operators and prevent hazards.

Materials and safety Panel materials comply with building standards for non-combustibility and have undergone stringent testing to ensure operator and workplace safety.

Technical parameters (excerpt) Model: HL-GW
Max. laser power: 2000W
Robot arm: Fanuc CRX10iAL
Number of control axes: 6 axes
Working range (X, Y): 1,418 mm, 2,836 mm (to flange tip) (J4 = +90°)
Repeatability: ±0.04 mm

Features / technical specifications

• Model: HL-GW
• Max. laser power: 2000 W
• Robot arm: Fanuc CRX10iAL
• Number of axes: 6 axes
• Working range (X, Y): 1,418 mm; 2,836 mm (to flange tip) (J4 = +90°)
• Repeatability: ±0.04 mm