CNC plate bending machine BDC-2500

automaticfor metal fabricationhigh-rate

Overview
The BDC-2500 is an automatic panel bender equipped with six-axis robots for push-down style loading, bending and unloading. The system is controlled by a CNC operating system with EtherCAT communication and graphical programming, enabling integration into automated panel-processing lines.

Key benefits

• Six-axis robot handles loading, bending and unloading for fully automated cycles.
• Continuous one-stop production with minimal manual intervention.
• High cycle capability for mass and flexible production (example fastest bend: 0.2 s/bend; typical 0.5 s/cycle depending on operation).
• Supports complex geometries: right, acute, obtuse angles, arcs, returns, dead edges, U-shaped and enclosed bends; up/down and level-up bending supported.
• Universal hardened bending tools (forged, tempered, quenched die steel/alloy) designed for extended service life and abrasion resistance.
• Engineered for integration with other panel processing machines to form automatic assembly lines.

Highlights / Features

• Non-mark bending to prevent visible tool marks on parts.
• Wide bending scope including closed and enclosed types, returns and dead edges.
• Robot-driven sequences for automatic loading, bending and unloading across full production cycles.
• Suitable for multi-lot and continuous large-batch production.
• Linux-based CNC with HD display, EtherCAT protocol, graphical visual programming and multiple built-in bending procedures.

Technical Parameter (summary table)
Model: BDC-1500 | BDC-2000 | BDC-2500
Maximum bending length: 1500 mm | 2000 mm | 2500 mm
Maximum bending height: 200 mm (optional 300 mm)
Material thickness and bending angle (standard tools): Steel (UTS 410 N/mm2): up to 2.0 mm; Stainless steel (UTS 660 N/mm2): up to 1.5 mm; Aluminium (UTS 265 N/mm2): up to 2.5 mm
Minimum thickness: 0.35 mm
Gas pressure: 0.6 MPa
Control axes: 13
Fastest bend speed: 0.2 s/bend (depends on operation)
Air consumption: 20 NL/min
Dimensions (L×W×H): BDC-1500: 4400×2000×3050 mm; BDC-2000: 5000×2540×3200 mm; BDC-2500: 5600×3000×3250 mm
Weight: BDC-1500: 13000 kg; BDC-2000: 17000 kg; BDC-2500: 22000 kg
Supports feeding of hollowed plates: Yes
Robot: 6-axis; repeat positioning accuracy ±0.08 mm; coverage 1730 mm; maximum payload 20 kg; robot weight 285 kg

Applications & Integration
Designed for automated sheet-metal bending lines where robots perform feeding, bending and unloading. Suited to manufacturers requiring continuous, high-throughput and flexible bending operations. Capable of linking with other panel-processing equipment to form complete automatic assembly lines.

Specifications

• Model: BDC-2500 (options: BDC-1500, BDC-2000)
• Maximum bending length: 2500 mm
• Maximum bending height: 200 mm (optional 300 mm)
• Material capabilities (standard tools): Steel (UTS 410 N/mm2): ≤ 2.0 mm; Stainless steel (UTS 660 N/mm2): ≤ 1.5 mm; Aluminium (UTS 265 N/mm2): ≤ 2.5 mm
• Minimum thickness: 0.35 mm
• Gas pressure requirement: 0.6 MPa
• Control axes: 13
• Fastest bend speed: 0.2 s/bend
• Air consumption: 20 NL/min
• Robot: 6-axis, repeat positioning accuracy ±0.08 mm, coverage 1730 mm, max load 20 kg
• Dimensions (L×W×H): 5600×3000×3250 mm (BDC-2500)
• Weight: 22000 kg (BDC-2500)
• Supports feeding of hollowed plates
• Universal hardened bending tools designed for long service life (designed for >1,000,000 bends)