Brush deburring cell

markingmillingmachining

Automation solutions for combined deburring and parts handling in machining centers STRUCTURE - Six-axis robot with gripper, deburring stations, turning stations, buffer storage, discharge conveyors FUNCTIONS - Loading, deburring, fixture turning, fixture locking/unlocking, workpiece gripping/turning, intermediate storage, blow-off, basket loading, basket handling, part identification/marking for measurement CONTROLLER - Robot controller in combination with a PLC, safely monitored cell area, status analysis, bus interface to machining center, return to home position from all interruption situations, operation without robot training GRIPPER SYSTEM - Single or double gripper on the robot, pneumatic or servomotor-driven MACHINING UNITS - Frequency-controlled drives, multiple-spindle heads, pneumatic milling units TOOLS - Brushes, milling cutters, electroplated deburring tools, back deburrers, special customized tools APPLICATIONS - Loading and deburring of heavy cubic workpieces, e.g. housings WORKPIECE WEIGHT - 15 kg to 80 kg CYCLE TIMES - Variably scalable, e.g. six-sided machining of housings in two orientations within 20 min COOLANT - Emulsion, oil, minimal lubrication, without cooling-lubricant BENEFITS - Improved and consistent deburring quality, labor savings up to -65%, increase in machining center output 30-50%, humanization of the workplace