Process control center MULTIVAC Line Control

Tagline
Simple. Central. Networked.

Overview
MULTIVAC Line Control (MLC) enables centralized operation of the entire MULTIVAC line. MLC is a solution for line control and production optimization. It simplifies operation and increases efficiency by standardizing and automating recurring processes (start, stop, standby, run empty, product change). MLC also provides line diagnostics, item management and batch handling to improve process reliability and traceability.

Operation and process standardisation
Recurring operating processes become standardized and reproducible across the line. These operations can be executed from any control terminal within the line, reducing variability and operator dependence.

Line diagnostics, item management and batch handling
MLC includes functions for line diagnostics, item management and batch handling that contribute to process quality and product traceability.

HMI Switch
Each control terminal can act as a complete operating interface for the entire line. With HMI Switch, the HMI of any line module is called up at any terminal with one click, enabling operators to control all functions from any location.

• Number and position of control terminals can be freely specified.
• Effective operation for complex or multi‑room lines (hygiene zones, separated areas).

Starting and stopping
Start and Stop commands operate centrally: Start/Stop keys affect the whole line, simplifying control and improving efficiency.

• Shorter walking distances for operators and faster operation.
• Increased line availability.
• Reduced energy consumption.

Energy‑saving function
The energy‑saving function allows the entire line to be set to a central standby mode. Line modules minimize energy consumption in standby and reactivate when needed to be ready at the right time.

• Less energy consumption — reduced energy use in standby lowers costs and supports sustainable production.
• More flexibility — central control enables quick adjustments of production times.
• Longer lifespan — lower machine load in standby can reduce maintenance and extend equipment life.

Item / article management
Module configurations can be linked to a single product item. Selecting an item at line level automatically sets all modules; if manual setup is required the line stops and displays guided steps, reducing required operator expertise.

• Ensures correct item selection for each module.
• Provides guided manual setup when needed.
• Reduces setup time and operating errors.

Article changeover on the fly
When a new article is loaded via item management, the line can set itself to the new item while running — cycle by cycle and module by module — without appreciable interruption.

• High flexibility for economical production of smaller batches.
• Efficient production without running the entire line empty — reduced downtime and material use.
• Improved operational reliability with clear HMI messages guiding the user.

Characteristics / technical specifications

• Product name: MULTIVAC Line Control (MLC)
• Centralised control and operation of the entire MULTIVAC line from any control terminal
• HMI Switch: call up any module HMI at any terminal
• Standardisation of recurring processes: start / stop / standby / run empty / product change
• Line diagnostics, batch handling and item management for traceability and process reliability
• Energy‑saving function with central standby management and automatic reactivation
• Automatic cycle‑based article changeover to reduce downtime and material consumption
• Guided manual setup support (alerts and step‑by‑step instructions on HMI)
• Designed to increase line efficiency and availability and to reduce operator walking distances and operating errors