Production plant for the food industry

containerizeddrying

Overview
OMEGA AIR Complete CCUS stations are fully integrated systems designed for carbon dioxide separation, purification, compression and liquefaction. Built as containerised or skid-based units, these stations provide a turnkey solution for industries aiming to reduce emissions and recover high-purity CO2 for reuse or storage.

CO2 sources served

• Biogas plants
• Flue gas from industrial combustion
• Fermentation in breweries and wineries
• Exhaust gases from ships
• Ammonia and chemical production

Typical sectors / applications

• Food & beverage (MAP packaging, carbonated drinks)
• Pharmaceuticals (supercritical extraction)
• Welding and metal processing
• Refrigeration systems using CO2 as refrigerant
• Greenhouses and controlled-atmosphere environments

What is typically inside a CCUS Station?
Our modular systems typically include:

• CO2 Capture Technology: adsorption using 13X zeolite; organic solvent separation; direct fermentation gas processing; flue gas treatment
• CO2 Purification & Drying: filtration and dehydration with systems (example: CO2-R-DRY 1600 BVL); example capacity noted at 2,000 kg/h at 20 barg (used in breweries)
• Liquefaction System: compression, chilling and phase change to liquid CO2; storage-ready output at industrial or food-grade purity
• Cooling and Utility Integration: pre-configured utility box; optimized for continuous operation with low energy footprint

Technical benefits

• Scalable capacity: from small pilot setups to large industrial flows
• Custom layout: designed to meet specific pressure, flow and purity requirements
• Reliable supply chain: in-house production of dryers, filters, vessels and automation
• Plug & play design: pre-tested units with short commissioning times

References / Examples
Reference projects and installed units include containerised and skid-based CO2 treatment and liquefaction plants, CO2 dryer installations in breweries and drying of BioCO2 from methanisation.

Specifications / Technical data

• Configuration: containerised or skid-based modular stations
• Capture methods: 13X zeolite adsorption; organic solvent separation; fermentation gas processing; flue gas treatment
• Purification/drying example unit: CO2-R-DRY 1600 BVL
• Example capacity: 2,000 kg/h at 20 barg (illustrative case)
• Liquefaction: compression + chilling for phase change to liquid CO2 with industrial/food-grade purity output
• Utility integration: pre-configured utility box; optimized for continuous operation and low energy footprint
• Design features: scalable capacity, custom layouts to match pressure/flow/purity, in-house produced components, plug & play pre-tested units