OverviewMeldin® Thermoplastics from Omniseal Solutions comprise a family of engineered thermoplastic compounds designed for applications requiring elevated temperature performance, dimensional stability and improved tribological behaviour. Materials are offered as injection-moldable compounds and as finished parts for limited-shape prototypes.
Material families and formulations- Polyphenylene sulfide (PPS) formulations (Meldin® 1000 series)
- Polyamide-imide (PAI) formulations (Meldin® 4000 series)
- Polyetheretherketone / PAEK (PEEK) formulations (Meldin® 5000 series)
Series examples- Meldin® 1000 — PPS based: chemical and thermal resistance, dimensional stability and design versatility.
- Meldin® 4000 — PAI based: elevated-temperature mechanical strength, wear resistance, candidate to replace metal components in harsh environments.
- Meldin® 5000 — PEEK/PAEK based: high tensile, compressive and flexural strength, corrosion resistance and suitability for high-load applications.
Applications- Aerospace and aviation: thrust washers, structural components, bearings and other high-temperature components
- Space: components requiring thermal stability and mechanical performance in demanding environments
- Life science and medical components: electrical insulators, precision polymer parts
- Semiconductor and industrial applications: low-wear, chemical compatibility, pump and valve components, piston rings and other polymer components
Features & Benefits- Good tribological properties under aggressive PV conditions
- Suitable for dry-running environments
- Lower weight compared with metals
- High thermal resistance and dimensional stability at elevated temperatures
- Chemical and corrosion resistance
- Mechanical integrity and suitability for tight tolerance requirements
- Injection molding capabilities enabling diverse design freedom
- Available in reinforced grades for strength, unfilled grades for electrical insulation, and specialty blends optimized for wear and friction performance
- Manufacturing expertise to supply finished parts and components
Available supporting documents- Material datasheets and technical datasheets (various Meldin® grades)
- Meldin® Thermoplastics Material Handbook
- Meldin® Thermoplastic Materials — Comparison Infographic
Notes- "PFAS-Free" designation: products can be offered without intentional addition of PFAS; traces may still be present due to environmental contamination.
Technical characteristics / specifications- Material types: PPS (polyphenylene sulfide), PAI (polyamide-imide), PEEK/PAEK
- Typical performance targets: high continuous-use temperature, chemical compatibility, low wear under high load, dimensional stability and tight tolerance capability
- Available product series: 1000 (PPS-based), 4000 (PAI-based), 5000 (PEEK-based)
- Processing/form factors: injection-moldable compounds; finished parts with limited shapes for prototypes
- Grades: reinforced (for strength), unfilled (electrical insulation), specialty friction/wear-optimized blends
- Typical applications: bearings, thrust washers, piston rings, electrical insulators, structural and high-temperature components