Visualization software package Q-upNavi

monitoringdata acquisition and analysisdata acquisition

Product
Productivity improvement support software for capturing and analyzing quality and productivity data in production to support efficient improvement activities.

Overview
Captures production 4M data that affects quality in real time and supports efficient improvement activities based on quality information from inspection equipment.

Q-upAuto feat. Inspection (Q-upAuto I)

• Purpose: Improve productivity of inspection machine operation with real-time automatic analysis.
• Dashboard: Visualizes the operating status of all inspection machines without specialist skills and enables real-time detection of inspection abnormalities to minimize production loss.
• Inspection Status Notification: Automatically analyzes inspection abnormalities and sends push notifications to rapidly identify part numbers requiring adjustment.
• Reporting: Automatically generates daily/weekly/monthly reports including pass-rate trends, false-call rates and abnormal notification logs to confirm improvement effects and reduce indirect work hours.
• Performance Comparison: Track pass-rate and false-call rate improvements over time per line or inspection program.
• System configuration: Q-upAuto compatible version - S10 series V4.01.00A or higher; S730/530 series V3.03.00C or higher.

Q-upAuto feat. Component (Q-upAuto C)

• Purpose: Support manufacturing of quality products by linking inspection result data and mounter data in real time.
• Analysis support: Uses inspection machine 'defective' judgment as a starting point and links it to mounter factors (advance, head, feeder status) to automatically analyze relationships.
• Quality Notification: Receive alerts when quality deterioration or abnormalities caused by the mounting process are detected.
• Work order: Identify detailed statuses of problematic mounter factors (nozzle, head, feeder) to prioritize countermeasures.
• Reporting: Automatically creates daily/weekly/monthly reports; review quality results and error records for each mounter factor and inspection pass/defective rates per model.
• System configuration note: Q-upAuto compatible version - S10 series V4.01.00A or higher; S730/530 series V3.03.00C or higher. Requires OMRON Q-upAuto connection license from Panasonic or FUJI.

Q-upOpti
Optimizes inspection equipment thresholds: adjusts SPI (post-print inspection) and pre-reflow inspection thresholds based on quality benchmarks from post-reflow inspection machines to reduce false calls and escapes.

Q-upNavi (general)
Analyzes quality data (defect images and inspection results) from inspection systems together with productivity metrics (defect and false-call rates) to support zero-defect manufacturing and targeted improvement activities.

Characteristics / Technical specifications

• Brand: OMRON
• Product type: Productivity improvement support software
• Denomination: Q-upNavi Series
• Main functions: Real-time capture of 4M production data, automatic inspection-abnormality analysis, dashboard visualization, push notifications, automated reporting, performance comparison, linkage of inspection and mounter data, inspection-threshold optimization.
• Q-upAuto compatibility: S10 series V4.01.00A or higher; S730/530 series V3.03.00C or higher.
• Licensing: Requires OMRON Q-upAuto connection license from Panasonic or FUJI.
• Last update on page: April 22, 2024.