Automatic rolling and welding line designed specifically for your needs, based on proven solutions, for production rates greater than 10 parts / hour.
It consists of:
- a high-speed precision rolling unit with digital control, heir to JAMMES technologies, a historic brand of REEL-CMF.
- an automatic part transfer unit between rolling station and welding station(s), 1 to 3 depending on the rate.
- continuous welding station(s) without interruption of welding between parts with fixed welding head, or welding part by part with mobile welding head above the fixed part.
The line is equipped with systems for guiding and clamping the part at different stages of manufacturing to guarantee its shape and full penetration welding.
The line is fully secured with a protective enclosure (tight if laser welding), access by doors with safety interlocks. Controlled by an electrical control cabinet with programmable logic controller, controlled by a user-friendly HMI with touch screen.
The line can integrate an automatic sheet picker with an independent pallet loading area, and becomes 100% autonomous. Sheet picker made by Robot or 2-axis gantry depending on the application.
Additional functions available among our solutions:
- Parts ejection on output buffer or conveyor,
- Parts marking,
- Dimensional control of sheet metal at the inlets.
- Control of sheet metal positionning by vision,
- Automatic addition of martyr shims at the start and end of the joint for 100% penetration throughout the weld
- Welding head positioning servo with joint tracking,
- Weld seam conformity control.
… Others according to your needs, contact us for any special request