Workpiece loading system RCL x60

semi-automatic

Overview
The Reishauer RCL x60 is an automation loader system for disk- and shaft-type gears, engineered to minimize unproductive downtime and to be adapted to specific production requirements through modular configuration options. With a minimal footprint of approx. 6 m², the RCL x60 integrates with Reishauer RZ x60 gear grinding machines to support highly efficient gear production.

Key features

• Connectivity to Reishauer RZ x60 4.0 gear grinding machines
• Single and double gripper configurations
• User-friendly semi-automatic workpiece teaching
• Short set-up times via storable workpiece programs
• Completely tool-free changeover
• Minimal footprint (~6 m²) with standard belt storage
• Optimally integrated belt storage with available extensions
• Low maintenance requirements
• Swiss Made

Standard equipment

• C-axis: planetary gear, synchronous motor, swivel arm with gripper
• Y-axis: linear guideway, timing belt, planetary gear, synchronous motor
• Z-axis: linear guideway, ball screw spindle, synchronous motor
• Central lubrication with oil tank
• Integrated belt storage
• Peripheral system: electrical cabinet, housing, oil pan, leveling elements
• Interfaces: ProfiNet and Multipol communication
• Remote maintenance

Working range

• Max. workpiece diameter: 260 mm
• Max. shaft length: 400 mm
• Gripper: single / double
• Max. workpiece weight: 1 x 20 kg or 2 x 20 kg
• Total load belt storage (max.): 380 kg
• Machine weight: 2500 kg

CNC-Control / Software

• PLC: Siemens S7-1500
• HMI: Siemens SIMATIC KTP 700 F

Options

• Oil centrifuge
• NOK / SPC station configurable with up to six positions
• Workpiece detection using contour masks
• Workpiece stacking
• Integration of external belt storage
• Integration of third-party systems (robotics)
• Camera system

Technical specifications

• Model: Reishauer RCL x60
• Minimal footprint (standard belt storage): approx. 6 m²
• Max. workpiece diameter: 260 mm
• Max. shaft length: 400 mm
• Gripper configuration: single or double
• Max. workpiece weight: 1 x 20 kg or 2 x 20 kg
• Total load belt storage (max.): 380 kg
• Machine weight: 2500 kg
• Axes: C-axis (planetary gear, synchronous motor), Y-axis (linear guideway, timing belt, planetary gear, synchronous motor), Z-axis (linear guideway, ball screw spindle, synchronous motor)
• Central lubrication with oil tank
• Integrated belt storage; external belt storage integration available
• Peripheral system includes electrical cabinet, housing, oil pan, leveling elements
• Communication interfaces: ProfiNet and Multipol
• Remote maintenance capability
• PLC: Siemens S7-1500
• HMI: Siemens SIMATIC KTP 700 F
• Options: oil centrifuge, NOK/SPC station (up to six positions), contour mask detection, stacking, third-party system integration (robotics), camera system
• Origin: Swiss Made