3D scanning system TrackScan Sharp-Z

XYZfor inspectionfor reverse engineering

Overview
TrackScan Sharp-Z is a zenith optical 3D scanning system for fast, precise large-scale measurement. It integrates Quad-Cross blue laser scanning, ultra-long tracking range and fully self-tracking capability. The system includes a dynamic rotary platform for automatic tracker following, dual built-in displays on scanner and tracker, fully wireless operation and dual hot-swappable batteries for continuous mobile scanning in complex environments.

Key features

• Ultra-long tracking for large-scale measurement: high-resolution 50 MP industrial camera, extended depth of field, dynamic adaptive LED algorithm, up to 12 m tracking distance to reduce repositioning.
• Fully self-tracking: dynamic rotary platform with 360° measurement range up to 12 m radius; automatic tracker following maintains optimal field of view.
• Dual screens: on-scanner and on-tracker displays for real-time device status, calibration interface and probe measurements.
• High-speed scanning: Quad-Cross blue laser technology with up to 162 laser lines, up to 200 FPS and up to 10 million measurements per second.
• Multiple scanning modes: Ultra-Fast, Hyperfine and Deep-Hole / Extended-Depth modes to handle large components and precision surfaces.
• Fully wireless operation: edge computing on scanner and tracker with high-speed wireless transmission; dual hot-swappable batteries enable continuous operation.
• Customizable controls: programmable buttons for one-touch access to frequent functions.
• Industrial accuracy and stability: ISO 10360-13 compliant with multi-metric accuracy control and rigid carbon-fiber icosahedral frame for consistent structural stability.

Scanning modes

• Ultra-Fast / Extended-Depth Scanning: 4×35 blue laser lines (Quad-Cross Technology).
• Hyperfine Scanning: 21 blue parallel laser lines.
• Deep-Hole Scanning: additional 1 blue laser line for narrow/deep features.

Technical specifications
Type: TrackScan Sharp-Z
Scan mode (Ultra-fast scanning): 140 blue laser lines (Quad-Cross Technology)
Scan mode (Hyperfine scanning): 21 blue parallel laser lines
Scan mode (Deep-hole scanning): extra 1 blue laser line
Accuracy (¹): up to 0.025 mm
Scanning frame rate: up to 200 FPS
Measurement rate: up to 10,000,000 measurements/s
Scanning area: up to 800 mm × 700 mm
Resolution: up to 0.020 mm
Volumetric accuracy examples: 0.039 mm (13 m³ @ 3.5 m) — up to 0.198 mm (600 m³ @ 12 m)
Stand-off distance: 300 mm
Depth of field: 400 mm; 800 mm (large depth of field)
Laser class: Class II (eye-safe)
Output formats: .stl, .obj, .ply, .asc, .igs, .txt, .mk2, etc.
Operating temperature: -10–40°C
Operating humidity (non-condensing): 10–90% RH
Interfaces: USB3.0, Network; wireless modes and edge inspection support
Hole position accuracy: 0.05 mm
Certifications: CE, RoHS, WEEE, FCC
Patents: multiple CN utility and design patents listed by the manufacturer


Applications

• Aerospace
• Mould and tooling
• Automotive
• Energy & heavy industry
• Railway and shipbuilding
• Large-scale reverse engineering and inspection

Notes
Performance evaluated according to JJF 1951, VDI/VDE 2634 Part 3 and ISO 10360-13 at the manufacturer’s ISO/IEC 17025-accredited calibration laboratory. Manufacturer reserves the right to interpret and modify parameters and images within legal scope.

Technical specifications (summary)

• Type: TrackScan Sharp-Z
• Scan modes: Ultra-fast (140 blue laser lines), Hyperfine (21 parallel lines), Deep-hole (extra 1 line)
• Maximum accuracy: up to 0.025 mm
• Frame rate: up to 200 FPS
• Measurement rate: up to 10,000,000 meas./s
• Max scanning area: 800 mm × 700 mm
• Resolution: up to 0.020 mm
• Stand-off: 300 mm; DOF: 400 mm / 800 mm
• Continuous operation: dual hot-swappable batteries
• Standards: ISO 10360-13 compliant