Wire crimping machine CrimpStation 240

cablefor cable terminalsVarious cables

Product overview
The CrimpStation 240 BASIC is a crimping station for automated cable production and terminal processing. Designed for integration in fully automated systems, it is operable via central control through I/O interfaces and compatible with common crimping applicators via a quick-release applicator clamp. Illustrations may show options or specific equipment.

Simple integration
The station integrates into automated cable production lines via standard I/O interfaces, allowing centralized control and straightforward machine-to-machine connection for production automation.

Efficient preparation
Compatible with standard crimping applicators, the unit features a quick-release mechanism for fast applicator changes. The horizontally mounted terminal-strip chopper simplifies insertion of the carrier strip and reduces setup time.

High-quality crimping results
Horizontal chopper installation minimizes force influences from carrier-strip deflection, supporting consistent crimp geometry. Optional crimp-force monitoring can be integrated for in-line quality assurance.

Structural design
The CrimpStation 240 BASIC offers increased rigidity in its class for improved precision at higher press forces. Its compact footprint enables installation in space-constrained machines or cells.

High operator safety
Designed for installation within an overarching machine, safety measures for mechanical and electrical protection as well as electromagnetic compatibility have been considered to meet applicable European guidelines.

Standard equipment

• Waste container
• Contactless safety switch
• Certified safety components

Optional equipment

• Crimping applicator
• Paper winder with sag control
• Terminal-strip chopper
• Crimp-force monitoring
• Machine table

Technical data
Processable materials:
Wire — Single-core or multi-core sheathed cables
Wire cross section — Up to 6 mm² (depending on configuration)
Terminals — Longitudinal or transversely belted strips

Performance and geometry:
Drive — 0.75 kW three-phase motor
Motor speed — 440–2000 RPM (mechanically adjustable)
Pressing force — 20 kN
Stroke — 30 mm or 40 mm
Closing height — 135.78 mm

Supplies and interfaces:
Power supply — 230 V, 50/60 Hz
Compressed air — 6 bar
Control — I/O

Dimensions and weight:
Width x Depth x Height — 450 mm x 475 mm x 740 mm (approx. basic equipment)
Weight — 167 kg (approx. basic equipment)

Specifications

• Model: CrimpStation 240 BASIC
• Drive: 0.75 kW three-phase motor
• Motor speed: 440–2000 RPM (mechanically adjustable)
• Pressing force: 20 kN
• Stroke options: 30 mm or 40 mm
• Closing height: 135.78 mm
• Processable wire cross section: Up to 6 mm² (depending on configuration)
• Terminals: Longitudinal or transversely belted strips
• Power supply: 230 V, 50/60 Hz
• Compressed air requirement: 6 bar
• Control interface: I/O
• Dimensions (W x D x H): 450 x 475 x 740 mm (approx. basic equipment)
• Weight: 167 kg (approx. basic equipment)