Plastic film printing press

for labelsfor cardboardfor packaging

Overview
The OFP-HYB Hybrid Offset-Flexo Printing Press integrates high-resolution offset imaging with inline flexographic units to deliver photographic halftones, opaque whites, metallic inks and coating options in a single pass. Key systems include HTPP temperature control, SDDC material handling, automatic roll diameter recognition and high-precision servo shaftless drives to shorten makeready times and increase throughput for labels and packaging production.

Performance Highlights

• Hybrid offset and flexo combination for photographic halftones and heavy solid coverage
• Registration accuracy of ±0.05mm at production speed
• HTPP temperature control achieving over 60% energy savings versus conventional heating
• Full servo-driven shaftless technology for precise motion control
• Dual tension system for fine tension control across a wide substrate range
• Fully automatic roll diameter detection with millimeter accuracy

Advanced Control & Automation
The DTS control system linked to the main HMI enables one-click job execution and menu memory for repeat jobs. Plate roller servo direct drive and high-strength synchronous belt digital control provide consistent registration and stability. 3D digital simulation for gantry structure and a light-detection installation platform support accurate setup and commissioning.

Applications

• Premium label production: photorealistic imagery on textured papers with tactile varnishes and spot finishes
• Security and pharmaceutical packaging: offset section prints micro-text and complex security patterns while flexo applies special security inks and coatings
• Flexible packaging: short-run pouches and shrink sleeves with high-opacity backing layers and efficient plate usage
• Wine and spirit labels: fine detail printing on rough substrates plus heavy tactile finishes for premium shelf impact

Quality and Manufacturing
The manufacturer delivers over 220 machines annually from a 30,000 m² facility. Core components are produced in-house using 50+ machining centers sourced from Japan and Germany. An R&D team of 100+ senior engineers supports product development, standardized testing and certified component traceability to ensure repeatable production performance.

Quality System Ensures

• Registration accuracy validated through high-speed video inspection
• Ink-water balance optimized for consistent dot gain control
• Adhesion and curing verified through standardized testing
• Anilox volume certified to specified BCM values

Technical Specifications

• Drive System: Full servo-driven shaftless technology
• Registration Accuracy: ±0.05mm at production speed
• Substrate Range: 12-micron film to 350gsm carton board
• Tension Control: Dual tension system with fine control
• Temperature Control: HTPP technology with 60%+ energy savings
• Material Handling: SDDC integrated disc rotating frame
• Chuck System: Precision safety chuck design
• Belt Drive: High-strength synchronous belt with digital control
• Roll Diameter Detection: Fully automatic with millimeter accuracy
• Cutting System: Linear blade, gap feeding, one blade double cutting
• Servo Control: High-precision plate roller motor direct drive
• Curing Options: Modular UV / LED-UV systems available
• Structure: 3D digital simulation gantry design
• Detection Platform: Light detection installation system
• Core Mechanism: WT core axis with TA positioning
• Plate Roller System: Fixed torque anti-loosening design