Outstanding technical performance:
-- Ultra-high balance accuracy: Up to G2.5 or higher international standards, reducing motor vibration and noise from the root and enhancing the overall vehicle quality.
-- Extremely short cycle time: Optimized measurement and algorithms significantly reduce the single-piece balancing time, meeting the high-efficiency production cycle time.
-- Rapid model changeover: The modular design enables the equipment to quickly adapt to the production of different rotor models, achieving flexible manufacturing.
High levels of automation and intelligence
-- Supports automatic loading and unloading by robots/conveyor: Easily integrated into automated production lines to achieve unmanned operation in dark factories.
-- Intelligent data management: Supports QR code/barcode scanning to achieve full life cycle data traceability of products; Data can be seamlessly uploaded to the MES system to build a digital workshop.
-- Remote monitoring & diagnosis: Provide remote service support, monitor equipment status in real time, issue early warnings, and maximize equipment utilization.
Comprehensive correction process coverage:
For different types of rotor structures, JP offers the most suitable correction solutions, including:
-- Radial drilling/milling correction
-- Axial drilling/side milling correction
-- Weight addition correction
Ensure that while removing unbalance, the structural strength and electromagnetic performance of the rotor are not affected.
JP product matrix: A complete closed loop from detection to fully automatic correction
JP provides customers with step-by-step solutions to meet the needs of different development stages and levels of automation:
A. Manual belt-driven balancing machine: Accurately locates unbalance and angle, making it an ideal tool for R&D and small-batch production.
B. Semi-automatic balancing machine: It realizes automatic testing, with manual assistance for correction and then re-testing, achieving a balance between cost and efficiency.
C. Fully automatic balancing machine (supporting single/double/four stations) : Integration of balancing technology. Integrating automatic loading, testing, correction, chip removal and unloading into one, it is the ultimate solution for future large-scale production, which can significantly reduce labor costs and ensure the consistency of product quality.