Automated punching machine TruMatic 7000

hydraulicfor metalsheet metal

Overview
The pro – 24/7 performance for demanding series production. Fully automated TruMatic 7000 for punch-laser combined processing, available in large and medium formats. Combines high punching performance with efficient laser processing for excellent part quality, productivity, and flexibility. The active die enables scratch-free parts and expanded forming options.

Key features

• Combined punch and laser processing: perfect combination of superb punching performance and efficient laser processing.
• Active die for scratch-free punching and forming (active forming stroke from below).
• CO2 laser for high-precision cutting and excellent edge quality.
• Additional laser axes to maximize productivity and optimize edge quality.
• Automatic nozzle changer for time-saving, automated operation.
• Electro-hydraulic punching head for complete part processing; generally eliminates downstream deburring.
• Sensor-protected part removal flaps for process-reliable, safe part removal.
• Automation options: SheetMaster for loading/unloading/sorting; ToolMaster for extended tool capacity; SortMaster and GripMaster for small parts sorting and scrap handling.
• Numerous smart functions: Smart Load (sheet alignment), Smart Unload (part removal rectification), Smart Punch Monitoring (detects broken punches before tool change).
• Comprehensive software support (TruTops Boost) and digital connectivity (OPC UA) for Smart Factory integration.

Applications
The TruMatic 7000 is suited to fully automated, high-throughput series production where part quality and flexibility are essential. Typical applications include complex forming (with active die and 360° punching head rotation), high-precision outer and inner contour cutting, chamfering laser edges, and processing small, delicate contours. Examples of tools used: cup tool, extrusion tool, tapping tool, embossing tool, bridge tool, MultiBend, countersink forming tool, center boss tool, roller technology and roller beading tools for complex components.

Technical data (overview table)
TruMatic 7000 large format — TruMatic 7000 medium format
Dimensions:
Width: 10190 mm — 10190 mm
Depth: 8898 mm — 8450 mm
Height: 2328 mm — 2328 mm
Maximum stroke rate:
Punching (E = 1 mm): 1200 1/min — 1200 1/min
Marking: 3000 1/min — 3000 1/min
Working range:
Punching mode, X axis: 3050 mm — 2500 mm
Punching mode, Y axis: 1550 mm — 1250 mm
Laser operation, X axis: 3050 mm — 2500 mm
Laser operation, Y axis: 1550 mm — 1250 mm
Combined operation, X axis: 2500 mm — 2500 mm
Combined operation, Y axis: 1550 mm — 1250 mm
Maximum sheet thickness: 8 mm — 8 mm
Maximum workpiece weight: 280 kg — 200 kg
Maximum punching force: 220 kN — 220 kN
Laser-specific data (TruFlow 4000):
Maximum laser power: 4000 W — 4000 W
Max sheet thickness (mild steel): 8 mm — 8 mm
Max sheet thickness (stainless steel): 8 mm — 8 mm
Max sheet thickness (aluminum): 6 mm — 6 mm
Part removal:
Maximum part size, part removal flap, punching: 500 mm x 500 mm — 500 mm x 500 mm
Maximum part size, fixed chute, punching (with moving table): 80 mm x 50 mm — 80 mm x 50 mm

Technical specifications

• Model: TruMatic 7000 (available large and medium format)
• Laser source: TruFlow 4000 (max 4000 W)
• Max sheet thickness: mild steel 8 mm, stainless steel 8 mm, aluminum 6 mm
• Maximum punching force: 220 kN
• Punching rate: up to 1200 1/min (E = 1 mm)
• Marking rate: up to 3000 1/min
• Working ranges (large/medium): X punching/laser 3050/2500 mm, Y punching/laser 1550/1250 mm
• Maximum workpiece weight (large/medium): 280 kg / 200 kg
• MultiTool change time: 0.3 s; Tools/clamps: e.g., 21 pieces / 4 pieces (varies by configuration)
• Average power input in production (TruFlow 4000): 28.5 kW; Auto-shutdown active: 1.5 kW
• Automation options: SheetMaster (loading/unloading/sorting), ToolMaster (linear magazine), SortMaster, GripMaster, cart systems, etc.
• Smart functions: Smart Load, Smart Unload, Smart Punch Monitoring
• Integrated functions: Active die, nozzle changer, integrated flattening, ball/brush tables for sensitive materials