StaMixCo manufacturers all three commercially proven static mixer designs used for high viscous melt flow mixing of polymers and foods in extrusion service. As with most process equipment, each static mixer design has specific advantages and disadvantages that make it more or less suitable for a specific application and installation. Each type of motionless mixer is discussed below:
Process Improvements:
Temperature gradients are virtually eliminated.
Viscosity gradients are virtually eliminated.
Composition gradients of colorant, chemical additives, fillers and regrind are virtually eliminated.
Stagnant polymer wall-creep material is incorporated into the bulk polymer stream.
Extrusion Applications
Static Mixers are used in most extrusion applications including the following:
Sheet
Blown Film
Foam sheet
Profile extrusion
Co-extrusion
Pipe
Extrusion Blow Molding
Rod & Tubing
Wire & Cable
Coatings
Cereals and other foods
Fiber extrusion & monofilaments
Benefits
Reduction of color additives with comparable extrudate color density.
Even thickness across the entire extrudate width.
Streak-free product.
Improved quality when using regrind material.
Foam cell size and cell distribution uniformity.
Improved surface quality.
Improved mechanical characteristics.
Rapid color change-over.