OverviewThermal monitoring in large-scale energy and industrial assets requires 100% continuous coverage with zero blind spots, meter-level event localization, and resilience to harsh environments.
Key Performance Indicators- Total measurement range: 4 optical channels × 5 km per channel (20 km continuous)
- Temperature accuracy: ±1 °C; temperature resolution 0.1 °C
- Spatial resolution: 0.5 m
- Field power along route: 0 W (passive optical cable)
- EMI/RFI immunity: total immunity to electromagnetic interference
Unmatched Advantages- 24/7 continuous monitoring along fiber to avoid blind spots between discrete sensors
- Meter-level pinpointing: event localization within 0.5 m to enable targeted maintenance
- Hazardous area safety: intrinsically safe; armored fiber transmits light only and is immune to high-voltage EMI
- Rugged, flexible armored sensing cable with LSZH sheath rated for -40 to +120 °C
- No field power required along the cable: entirely passive glass fiber
- SCADA & AI integration: 10.4-inch industrial touchscreen, Modbus RTU (RS485), RJ45 Ethernet, and 16 programmable relay outputs
Operating Principle - Raman OTDRRaman Optical Time Domain Reflectometry (OTDR) derives temperature profiles and event locations by comparing Anti-Stokes and Stokes backscatter intensities.
- Stokes band: intensity influenced by fiber transmission characteristics and laser power
- Anti-Stokes band: intensity strongly temperature-dependent
Technology Comparison - DTS vs Point Sensors- Coverage: VTI-GL-100C (DTS) — 100% continuous line; Point sensors — only at installed points
- Blind spots: DTS — none; Point sensors — gaps between sensors
- Field power: DTS — 0 W (passive glass); Point sensors — require wiring or batteries
- EMI immunity: DTS — immune; Point sensors — susceptible to EMI
Critical Applications- High-voltage cable tunnels & trays — detect overheating, insulation breakdown and fire hazards with meter-level accuracy
- Long-distance pipelines — detect leaks, flow anomalies, blockages and abnormal temperature variations across tens of kilometers
- Oil storage & LPG tanks — continuous monitoring around shells, bases and floating roofs with integration for automated fire suppression
- Road & utility tunnels — mounted along ceilings and corridors for rapid fire detection and ventilation control support
- Conveyor belts & bulk handling — continuous surveillance to detect bearing friction and prevent spontaneous ignition
- Integrated operations — centralized AI monitoring with GIS mapping, trend analysis and dynamic line ratings
Technical specifications- Commercial designation: VTI-GL-100C
- Controller: 4 optical channels (FC/APC)
- Maximum distance per channel: 5 km; total 20 km continuous monitoring
- Spatial resolution: 0.5 m
- Temperature accuracy: ±1 °C; temperature resolution 0.1 °C
- Measurement range: -40 to +120 °C (cable-dependent up to +300 °C)
- Sampling frequency: 3 samples/s/channel
- Relay outputs: 16 programmable relays (250 VAC / 3 A)
- Communications: 1×RJ45 Ethernet, 1×RS485 (Modbus RTU), 1×RS232
- Display & local HMI: 10.4-inch industrial touchscreen
- Power & dimensions: DC 24V, 50W; dimensions 420 × 182 × 580 mm; operating temperature -10 to +50 °C
- Armored sensing cable: optical core 62.5 μm / cladding 125 μm; multi-mode / single-mode options
- Cable outer diameter: Ø3.0 mm with stainless-steel spiral & braided armor
- Sheath: flame-retardant LSZH, anti-static, UV-resistant
- Tensile & crush resistance: installation tension ≤500 N, operating ≤300 N; crush resistance ≤5000 N/10 cm
- Minimum bending radius: ≥60 mm (dynamic), ≥30 mm (static)