OverviewThe WyBend G series is engineered for ultra-heavy metal fabrication, delivering 8000–20000 kN bending force with 6000–12000 mm bending length. Built for shipbuilding, bridge components, construction machinery and large structural steel, the series features a reinforced gantry frame, high-pressure hydraulic drive and multi-axis CNC control to ensure accurate bending of thick plates (up to 50 mm) and high-strength steels with minimal deflection.
Key features- Heavy-duty gantry frame with FEA-optimized reinforcement to reduce deflection and torsion across ultra-long tables.
- High-pressure hydraulic drive providing uniform bending force along long rams; system pressure up to 35–40 MPa.
- Multi-axis CNC control (supports up to 8+1 axes) for precise multi-step bends and automatic angle calculation.
- Capable of bending very thick plates: carbon steel up to 50 mm; high-strength steels up to ~40 mm depending on model and tooling.
- Designed for large-scale applications: shipbuilding, bridges, wind towers, and heavy construction machinery.
Machine accessories and core componentsRequired- CNC Control Unit: Manages axes (X/Y1/Y2/R/Z). Graphical multi-axis programming; positioning resolution 0.01 mm; memory ≥100 programs; real-time stroke and angle feedback. Typical suppliers: DELEM, ESA, Estun.
- High-Capacity Hydraulic Drive System: Dual or multiple-cylinder high-pressure hydraulics for stable bending force. Max system pressure 35–40 MPa; stroke smoothness ±0.02 mm; ram travel up to 800 mm; hard chrome-plated piston rods. Typical suppliers: Yaskawa, Bosch Rexroth, NOK Seals.
Optional / Enhancement Kits- Heavy-Duty Frame Reinforcement Kit: Double-thickened side plates, box-type tie bars, high-temperature annealing and vibration aging; FEA-optimized and anti-corrosion coated. Supplier example: WEIYA.
- Precision Multi-Axis Backgauge System: Servo or hydraulic X/R/Z axes; positioning accuracy ±0.03 mm; load capacity up to 500 kg per axis; adjustable fingers. Suppliers: HIWIN, PMI, Schneider Electric.
- Large Scale Crowning System: Automatic compensation for frame deflection across ultra-long tables. Parallelism repeatability ±0.008 mm; adaptive crowning for plates up to 50 mm. Suppliers: WILA, WEIYA.
- Industrial Electric Drive Systems: Stable power for servo drives, hydraulic pumps and CNC controllers. IP54 protection; overload and short-circuit protection; servo drive output 10–30 kW per axis. Suppliers: Siemens, ABB, Schneider Electric.
Technical Specification MatrixParameter | G80060 | G100070 | G120080 | G1600100 | G2000120
Bending Force (kN) | 8000 | 10000 | 12000 | 16000 | 20000
Bending Length (mm) | 6000 | 7000 | 8000 | 10000 | 12000
Column Distance (mm) | 5000 | 6000 | 7000 | 9000 | 10000
Throat Depth (mm) | 600 | 700 | 700 | 700 | 700
Ram Stroke (mm) | 350 | 400 | 400 | 400 | 400
Daylight (mm) | 800 | 800 | 800 | 800 | 800
Servo Motor (kW) | 2×32 | 2×35 | 2×35 | 2×55 | 2×55
Down Speed (mm/s) | 90 | 70 | 60 | 60 | 60
Dimensions L×W×H (mm) | 6260×3650×5300 | 7280×3900×5800 | 8280×4100×6500 | 10280×4200×7800 | 12280×4500×8200
Additional technical notes- Noise level with reduction package: ≤75 dB(A) (meets CE EN ISO 11201 for heavy machinery).
- Power supply (typical): 380 V 3-phase, 100–200 kVA depending on model; hydraulic cooling water system recommended (flow 50–100 L/min).
- Lead time (typical): production, factory testing and pre-assembly ~12–16 weeks; additional time for transport and on-site works.
Technical specifications- Series: WyBend G series
- Bending force range: 8000–20000 kN (model-dependent)
- Bending length: 6000–12000 mm (model-dependent)
- Maximum plate thickness: carbon steel up to 50 mm; high-strength steel up to ~40 mm (model and material dependent)
- Throat depth: 600–700 mm
- Ram stroke: 350–400 mm
- Daylight: 800 mm
- Servo drive power: dual motors from 2×32 kW up to 2×55 kW
- Down speed: 60–90 mm/s (model-dependent)
- Frame reinforcement: FEA-optimized, sandblasted and anti-corrosion coated
- Control: multi-axis CNC (graphical programming, real-time feedback), supports ≥100 program memory
- Standards: ISO 9001, CE heavy machinery compliance
- Warranty: 24-month warranty on hydraulic system and frame components (manufacturer terms apply)