OverviewThe ST52 Chrome Plated Rod Induction And Hardened (HRC 50-62) is a hydraulic piston rod engineered for heavy-duty mechanical and hydraulic systems. Manufactured from ST52 seamless steel, it is precision ground, chrome plated and induction hardened to provide a hardened surface (HRC 50-62), low surface roughness and improved corrosion resistance for demanding industrial, mobile and marine applications.
Key product details- Model: Induction And Hardened
- Brand: EAST AI
- Material: ST52 seamless steel
- Length: Max. 15m
- ID Tolerance: f7 / f8 / g6, etc.
- Straightness: ≤0.2/1000 mm
- Application: Hydraulic cylinders for mobile equipment, industrial machinery, and heavy-duty systems
- Packing: Anti-rust oil applied to rod surface; each rod packed in paper roll and then in wooden case; customizable
- Surface roughness: Ra ≤ 0.2 μm
Advantages- High surface hardness: Induction hardening achieves HRC 50-62 for superior wear resistance.
- Superior corrosion resistance: Chrome plating delivers a smooth, rust-resistant finish suitable for outdoor and marine environments.
- Excellent fatigue strength: Induction-hardened layer increases fatigue life under dynamic loads.
- Dimensional accuracy: Precision grinding ensures tight tolerances for hydraulic systems.
- Cost-effective performance: Extended service life reduces maintenance and replacement frequency.
- Versatility: Suitable for hydraulic cylinders, material handling, construction, agricultural and marine equipment.
Production process- Raw Material Selection: High-quality ST52 seamless steel bars chosen for machinability and strength.
- Rough Turning & Straightening: Machining and straightening prepare bars for precision grinding.
- Peeling & Grinding: CNC grinding to achieve required tolerances and surface finish.
- Induction Hardening: Surface heated by induction then quenched to form hardened layer (HRC 50-62) with tough core.
- Chrome Plating: Uniform chrome layer applied for corrosion resistance and smooth finish (typical plating thickness 20–30 μm).
- Polishing: Final polishing to achieve mirror-like surface roughness (Ra ≤ 0.2 μm).
- Quality Inspection: Dimensional, hardness, adhesion and corrosion tests to confirm compliance.
Applications- Hydraulic cylinders for mobile and industrial systems (lifting, pushing)
- Construction machinery: excavators, loaders, bulldozers, cranes
- Agricultural equipment: tractors, harvesters, ploughing machinery
- Material handling: forklifts, lifting platforms, hoists
- Marine & offshore equipment: corrosion-resistant components for seawater conditions
- Industrial automation: hydraulic/pneumatic presses and manufacturing machinery
Quality testing- Hardness testing to verify surface HRC 50-62.
- Chrome thickness measurement (typical 20–30 μm) to verify plating uniformity.
- Salt spray testing to validate corrosion resistance.
- Ultrasonic testing to detect internal defects.
- Straightness check to ensure deviation within 0.2 mm per 1000 mm.
- Surface inspection to detect pitting, cracks or pinholes.
Certificates- ISO 9001:2015 Quality Management System
- Material Test Certificate (EN 10204 3.1 / 3.2)
- Third-party inspection reports (e.g., SGS / BV)
- Salt spray resistance and hardness & plating reports
Technical characteristics / specifications- Model: Induction And Hardened
- Brand: EAST AI
- Material: ST52 seamless steel
- Surface hardness: HRC 50-62 (induction hardened)
- Chrome plating thickness: typically 20–30 μm
- Max. length: 15 m
- ID tolerance: f7 / f8 / g6, etc.
- Straightness: ≤0.2 mm per 1000 mm
- Surface roughness: Ra ≤ 0.2 μm
- Packing: Anti-rust oil on surface; paper roll then wooden case (customizable)
- Typical applications: heavy-duty hydraulic cylinders, construction machinery, material handling, agricultural and marine equipment